Unimig RazorCut KUPJRRW40 Operating Manual Download Page 5

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Fire hazard.  Plasma cutting on closed containers, such as tanks,drums, or pipes, can cause them to 

explode. Flying sparks from the welding arc, hot work piece, and hot equipment can cause fires and burns. 

Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check 

and be sure the area is safe before doing any cutting.

 

 • The cutting sparks may cause fire, therefore  remove any flammable materials well away from the working 

area. Cover flammable materials and containers with  

approved covers if unable to be moved from the welding area. 

 •Do not Plasma Cut closed containers such as tanks, drums, or pipes, unless they are  

properly prepared according to the required Safety Standards to insure that flammable 

or toxic vapors and substances are totally removed, these can cause an explosion even 

though the vessel has been “cleaned”. Vent hollow castings or containers before heating,  

  cutting or welding. They may explode. 

 • Do not cut where the atmosphere may contain flammable dust, gas, or liquid vapours (such as petrol) 

• Have a fire extinguisher nearby and know how to use it. Be alert that cutting sparks and hot materials 

  from cutting can easily go through small cracks and openings to adjacent areas.  Be aware that cutting 

 on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 

 

Gas Cylinders. Do not cut in the vicinity of pressurised gas cylinders or in the presence of 

explosive dust, gases or fumes. Gas cylinders contain gas under high pressure. If damaged, 

a cylinder can explode. Because gas cylinders are normally part of the welding process, be 

sure to treat them carefully. CYLINDERS can explode if damaged. 

 • Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag,  open flames, 

  sparks, and arcs.

 • Insure cylinders are held secure and upright to prevent tipping or falling over. 

• Never allow the plasma nozzle or earth clamp to touch the gas cylinder, do not drape welding cables 

  over the cylinder.

 • Never plasma cut on a pressurised gas cylinder, it will explode and kill you. 

 • Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator.

Electronic magnetic fields. The magnetic fields created by the high currents generated by 

plasma cutting may affect the operation of pacemakers and other vital electronic medical  

equipment.

• Wearers of Pacemakers and other Implanted Medical Devices should keep away.

• Implanted Medical Device wearers should consult their doctor and the device manufacturer before going 

  near any electric welding, cutting or heating operation. 

    
Noise can damage hearing. Noise from some processes or equipment can damage hearing.

This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding 

procedure may produce noise levels beyond said limit; users must therefore implement all 

precautions required by law. Wear approved ear protection if noise level is high.

Hot parts. Items being plasma cut generate and hold high heat and can cause severe burns.

 Do not touch hot parts with bare hands.  Allow a cooling period before working on the plasma 

torch. Use insulated welding gloves and clothing to handle hot parts and prevent burns.

Arc rays: harmful to people’s eyes and skin. Arc rays from the plasma cutting process 

produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. 

Protect your eyes with welding masks or goggles fitted with filtered lenses, and protect your 

body with appropriate safety garments. Protect others by installing adequate shields or  

curtains.

 

 • Always wear a helmet or goggles with correct shade of filter lens and suitable protective clothing including 

  welding gloves, appron, leg and foot protection whilst the plasma cutting operation is performed.

 • Measures should be taken to protect people in or near the surrounding working area.  Use protective  

  screens or barriers to protect others from flash,glare and sparks; warn others not to watch the arc.

Summary of Contents for RazorCut KUPJRRW40

Page 1: ...e read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJRRW40 Welding Guns Of Australia PTY LTD 2013 YEARS Warranty Power S...

Page 2: ...Our product range represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with invert...

Page 3: ...tting Technology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC80 Plasma Torch Parts Breakdown 1...

Page 4: ...es are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc l...

Page 5: ...e or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and...

Page 6: ...ameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage excee...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...he cut with powerful fast and accurate cutting capability additional is the benefit of longer life cycle consumable electrodes and cutting tips The HF start function allows stand off arc ignition Adde...

Page 9: ...eeds intermittently b No electrode or nozzle installed on the torch LED ON and air feeds intermittently c No shield cap installed on the torch LED Flashes d Low air pressure LED ON 5 Arc voltage pilot...

Page 10: ...he machine Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight Caution Do not to bend the pins located inside the torch connector 4 Con...

Page 11: ...n welding Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full...

Page 12: ...ay to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material Minimum bevel equal bevel Longest consum...

Page 13: ...lutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems from reputable man...

Page 14: ...the material When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC80 torch supplied with the RazorCut 40 machine has a new design of safety trigger Just pull back o...

Page 15: ...lock 6 SC8019 60 CF4 Cable Assembly Complete X 6mt 7 SC8050 Circle Cutting Attachment Kit Wear Spare Parts No WGA Part No Description 8 SC8002 Cooling Tube 9 SC8004 Electrode 10 SC8006 Swirl Ring 11 S...

Page 16: ...16 Spare Parts IdentiFIcation KUPJRRW40...

Page 17: ...ont panel 20 W 496RM 185 A Front operation panel 21 8 123RM 191 Cover of front operation panel 22 7 557 031 A Water proof knob 23 7 458 400 Knob 24 8 123RM 193 output front panel 25 7 152 316 10 25 Di...

Page 18: ...Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source...

Page 19: ...you have acquired Goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australia and is therefore also entitled to a...

Page 20: ...ons Improper installation Use of non authorised non standard parts Abnormal product performance caused by any ancillary equipment interference or other external factors Failure or any breakage caused...

Page 21: ...onsumables to suit such as Input Cord Inter connecting Cord Triggering Cable This Warranty does not cover products purchased From a non authorised UNI MIG UNI TIG UNI PLAS UNI FLAME TECNA T R HIT 8SS...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Gun...

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