background image

5

Fire hazard.  

Plasma cutting on closed containers, such as tanks,drums, or pipes, can cause them to 

explode. Flying sparks from the welding arc, hot work piece, and hot equipment can cause fires and burns. 
Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check 
and be sure the area is safe before doing any cutting.

 

   • The cutting sparks may cause fire, therefore    remove any flammable materials well away from the working 

area. Cover flammable materials and containers with approved covers if unable to be 
moved from the welding area. 
   •Do not Plasma Cut closed containers such as tanks, drums, or pipes, unless they are  
properly prepared according to the required Safety Standards to insure that flammable 
or toxic vapors and substances are totally removed, these can cause an explosion even 
though the vessel has been “cleaned”. Vent hollow castings or containers before heating,  

  cutting or welding. They may explode. 
    • Do not cut where the atmosphere may contain flammable dust, gas, or liquid vapours (such as petrol) 
• Have a fire extinguisher nearby and know how to use it. Be alert that cutting sparks and hot materials 
  from cutting can easily go through small cracks and openings to adjacent areas.  Be aware that cutting 

 on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 

 

Gas Cylinders. 

Do not cut in the vicinity of pressurised gas cylinders or in the presence of 

explosive dust, gases or fumes. Gas cylinders contain gas under high pressure. If damaged, 
a cylinder can explode. Because gas cylinders are normally part of the welding process, be 
sure to treat them carefully. CYLINDERS can explode if damaged. 

   • Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag,  open flames, 
  sparks, and arcs.
   •  Insure cylinders are held secure and upright to prevent tipping or falling over. 
• Never allow the plasma nozzle or earth clamp to touch the gas cylinder, do not drape welding cables 
  over the cylinder.
   • Never plasma cut on a pressurised gas cylinder, it will explode and kill you. 
   • Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator.

Electronic magnetic fields.

 The magnetic fields created by the high currents generated by 

plasma cutting may affect the operation of pacemakers and other vital electronic medical  
equipment.

•  Wearers of Pacemakers and other Implanted Medical Devices should keep away.
•  Implanted Medical Device wearers should consult their doctor and the device manufacturer before going 
  near any electric welding, cutting or heating operation.   

    

Noise can damage hearing. 

Noise from some processes or equipment can damage hearing.

This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding 
procedure may produce noise levels beyond said limit; users must therefore implement all 
precautions required by law.  Wear approved ear protection if noise level is high.

Hot parts. 

Items being plasma cut generate and hold high heat and can cause severe burns.

 Do not touch hot parts with bare hands.   Allow a cooling period before working on the plasma 
torch. Use insulated welding gloves and clothing to handle hot parts and prevent burns.

Arc rays: harmful to people’s eyes and skin. 

Arc rays from the plasma cutting process 

produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. 
Protect your eyes with welding masks or goggles fitted with filtered lenses, and protect your 
body with appropriate safety garments. Protect others by installing adequate shields or  
curtains.

 

   • Always wear a helmet or goggles with correct shade of filter lens and suitable protective clothing including 
  welding gloves, apron, leg and foot protection whilst the plasma cutting operation is performed.
   • Measures should be taken to protect people in or near the surrounding working area.  Use protective  
  screens or barriers to protect others from flash,glare and sparks; warn others not to watch the arc.

Summary of Contents for RAZORCut 45

Page 1: ...e read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJRRW80 YEARS Warranty Power Source 2 Welding Guns Of Australia PTY L...

Page 2: ...e represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with inverter technology ha...

Page 3: ...4 6 Air Plasma Cutting Technology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC80 Plasma Torch...

Page 4: ...es are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc l...

Page 5: ...le or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and...

Page 6: ...r table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds th...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...veloped specifically to enhance and improve the cut quality of the RAZORCUT80 machine Connection of the SC80 Plasma torch provides effortless starting of the cut with powerful fast and accurate cuttin...

Page 9: ...ge metre 2T indicator It illuminates when the machine is under 2T status 6 Air Pressure Gauge 7 Amperage Control Dial 8 Output connector DC connect to the work piece 9 Torch connection DC 10 Primary p...

Page 10: ...cted press and release trigger Arc starts press and release trigger Arc stops 6 Set amperage dial Set Up Procedure for PLASMA Cutting 1 Connect the SC80 Plasma Torch to the machine Insert the torch co...

Page 11: ...en welding Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Ful...

Page 12: ...d the extent of the bevel of the cut The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the...

Page 13: ...pe of the nozzle orifice dramatically affecting cut quality in terms of edge squareness dross formation and edge smoothness Minimising the moisture in the air supply is absolutely critical to quality...

Page 14: ...the material When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC80 torch supplied with the RazorCut machine has a new design of safety trigger Just pull back on...

Page 15: ...ing 11 SC8020 09 Cutting Tip 0 9mm 12 SC8020 10 Cutting Tip 1 0mm 40 50A SC8020 13 Cutting Tip 1 3mm 70 80A 13 SC8030 Retaining Cup 14 SC8040 Stand Off Guide 15 SC8051 Cutting Buggy 16 SC8026 10 Cutti...

Page 16: ...UNI MIG Jasic Inverter MIG SWF Power Source Separate Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG...

Page 17: ...ods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which have not been st...

Page 18: ...rinted Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld Mig Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps...

Page 19: ...19 NOTES...

Page 20: ...2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Gun...

Reviews: