background image

4

SAFETY

IMPORTANT: 

BEFORE INSTALLING, OPERATING OR CARRYING OUT  

MAINTENANCE ON THE  PLASMA CUTTER, READ THE CONTENTS OF THIS 
MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL 
USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.  
PAY PARTICULAR ATTENTION TO THE SAFETY RULES.  
THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING.

Electric shock: It can kill.  

Touching live electrical parts can cause fatal shocks or severe 

burns.  The plasma nozzle and work circuit is electrically live whenever the output is on.  
The input power circuit and internal machine circuits are also live when power is on.  
Do not touch live electrical parts or electrodes with bare skin, gloves or wet clothing.
Incorrectly installed or improperly grounded equipment is dangerous. 

• Connect the primary input cable according to Australian and  New Zealand standards and regulations.
•  Disconnect power source before performing any service or repairs.
• Avoid all contact with live electrical parts of the welding circuit, torch nozzle and work piece with bare 
  hands. The operator must wear dry welding gloves while he/she performs the plasma cutting task.
• Isolate yourselves from both the earth and the work piece. 
•  Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
 •  Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged, 
  bare wiring is dangerous and can kill.
  • Do not use damaged, under sized, or badly joined cables.
   • Do not drape cables over your body.
• We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth.

 

Fumes and gases are dangerous. 

Plasma cutting  produces fumes and gases. Harmful 

fumes and  metallic powders are produced during the cutting operation. Metals which are 
painted or coated or which contain mercury, zinc, lead and graphite may produce harmful 
concentrations of toxic fumes during cutting. Breathing these fumes and gases can be  
hazardous to your health.  

  

 

   • Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes
   • Keep the working area well ventilated, use fume extraction or ventilation to remove welding fumes and 
  gases. 
 • In confined or heavy fume environments always wear an approved air-supplied respirator.  
  Cutting fumes and gases can displace air and lower the oxygen level causing injury or death.  
  Be sure the breathing air is safe. 
 • Do not cut in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc 
  can react with vapours to form highly toxic and irritating gases. 
 • Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic 
  fumes when cutting. Do not cut these materials unless the area is very well ventilated, and or wearing 
  an air supplied respirator.
• Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are  
  using. These MSDSs will give you the information regarding the kind and amount of fumes and gases that  
  may be dangerous to your health.

MACHINE OPERATING SAFETY

Plasma cutting equipment can be dangerous to both the operator and people in or near the surrounding 
working area, if the equipment is not correctly operated.  Equipment must only be used under the strict and 
comprehensive observance of all relevant safety regulations. Read and understand this instruction manual 
carefully before the installation and operation of this equipment.

Summary of Contents for RAZORCut 45

Page 1: ...e read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJRRW80 YEARS Warranty Power Source 2 Welding Guns Of Australia PTY L...

Page 2: ...e represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with inverter technology ha...

Page 3: ...4 6 Air Plasma Cutting Technology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC80 Plasma Torch...

Page 4: ...es are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc l...

Page 5: ...le or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and...

Page 6: ...r table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds th...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...veloped specifically to enhance and improve the cut quality of the RAZORCUT80 machine Connection of the SC80 Plasma torch provides effortless starting of the cut with powerful fast and accurate cuttin...

Page 9: ...ge metre 2T indicator It illuminates when the machine is under 2T status 6 Air Pressure Gauge 7 Amperage Control Dial 8 Output connector DC connect to the work piece 9 Torch connection DC 10 Primary p...

Page 10: ...cted press and release trigger Arc starts press and release trigger Arc stops 6 Set amperage dial Set Up Procedure for PLASMA Cutting 1 Connect the SC80 Plasma Torch to the machine Insert the torch co...

Page 11: ...en welding Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Ful...

Page 12: ...d the extent of the bevel of the cut The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the...

Page 13: ...pe of the nozzle orifice dramatically affecting cut quality in terms of edge squareness dross formation and edge smoothness Minimising the moisture in the air supply is absolutely critical to quality...

Page 14: ...the material When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC80 torch supplied with the RazorCut machine has a new design of safety trigger Just pull back on...

Page 15: ...ing 11 SC8020 09 Cutting Tip 0 9mm 12 SC8020 10 Cutting Tip 1 0mm 40 50A SC8020 13 Cutting Tip 1 3mm 70 80A 13 SC8030 Retaining Cup 14 SC8040 Stand Off Guide 15 SC8051 Cutting Buggy 16 SC8026 10 Cutti...

Page 16: ...UNI MIG Jasic Inverter MIG SWF Power Source Separate Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG...

Page 17: ...ods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which have not been st...

Page 18: ...rinted Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld Mig Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps...

Page 19: ...19 NOTES...

Page 20: ...2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Gun...

Reviews: