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4

SAFETY

IMPORTANT: 

BEFORE INSTALLING, OPERATING OR CARRYING OUT  

MAINTENANCE ON THE  PLASMA CUTTER, READ THE CONTENTS OF THIS 

MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL 

USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.  

PAY PARTICULAR ATTENTION TO THE SAFETY RULES.  

THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING.

Electric shock: It can kill.  Touching live electrical parts can cause fatal shocks or severe 

burns.  The plasma nozzle and work circuit is electrically live whenever the output is on.  

The input power circuit and internal machine circuits are also live when power is on.  

Do not touch live electrical parts or electrodes with bare skin, gloves or wet clothing.

Incorrectly installed or improperly grounded equipment is dangerous. 

• Connect the primary input cable according to Australian and  New Zealand standards and regulations.

•  Disconnect power source before performing any service or repairs.

• Avoid all contact with live electrical parts of the welding circuit, torch nozzle and work piece with bare 

  hands. The operator must wear dry welding gloves while he/she performs the plasma cutting task.

• Isolate yourselves from both the earth and the work piece. 

•  Keep cords dry, free of oil and grease, and protected from hot metal and sparks.

 •  Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged, 

   bare wiring is dangerous and can kill.

 • Do not use damaged, under sized, or badly joined cables.

 • Do not drape cables over your body.

• We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth.

 

Fumes and gases are dangerous. Plasma cutting  produces fumes and gases. Harmful 

fumes and  metallic powders are produced during the cutting operation. Metals which are 

painted or coated or which contain mercury, zinc, lead and graphite may produce harmful 

concentrations of toxic fumes during cutting. Breathing these fumes and gases can be  

hazardous to your health.  

  

 

 • Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes

 • Keep the working area well ventilated, use fume extraction or ventilation to remove welding fumes and 

  gases. 

 • In confined or heavy fume environments always wear an approved air-supplied respirator.  

  Cutting fumes and gases can displace air and lower the oxygen level causing injury or death.  

  Be sure the breathing air is safe. 

 • Do not cut in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc 

  can react with vapours to form highly toxic and irritating gases. 

 • Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic 

  fumes when cuttung. Do not cut these materials unless the area is very well ventilated, and or wearing 

  an air supplied respirator.

• Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are  

  using.These MSDSs will give you the information regarding the kind and amount of fumes and gases that  

  may be dangerous to your health.

MACHINE OPERATING SAFETY

Plasma cutting equipment can be dangerous to both the operator and people in or near the surrounding 

working area, if the equipment is not correctly operated.  Equipment must only be used under the strict and 

comprehensive observance of all relevant safety regulations. Read and understand this instruction manual 

carefully before the installation and operation of this equipment.

Summary of Contents for RazorCut 45 KUPJRRW45

Page 1: ...e read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJRRW40 Welding Guns Of Australia PTY LTD 2013 YEARS Warranty Power S...

Page 2: ...Our product range represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with invert...

Page 3: ...tting Technology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC80 Plasma Torch Parts Breakdown 1...

Page 4: ...es are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc l...

Page 5: ...e or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and...

Page 6: ...ameter table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage excee...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...he cut with powerful fast and accurate cutting capability additional is the benefit of longer life cycle consumable electrodes and cutting tips The HF start function allows stand off arc ignition Adde...

Page 9: ...eeds intermittently b No electrode or nozzle installed on the torch LED ON and air feeds intermittently c No shield cap installed on the torch LED Flashes d Low air pressure LED ON 5 Arc voltage pilot...

Page 10: ...he machine Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight Caution Do not to bend the pins located inside the torch connector 4 Con...

Page 11: ...n welding Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full...

Page 12: ...ay to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material Minimum bevel equal bevel Longest consum...

Page 13: ...lutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems from reputable man...

Page 14: ...the material When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC80 torch supplied with the RazorCut 40 machine has a new design of safety trigger Just pull back o...

Page 15: ...lock 6 SC8019 60 CF4 Cable Assembly Complete X 6mt 7 SC8050 Circle Cutting Attachment Kit Wear Spare Parts No WGA Part No Description 8 SC8002 Cooling Tube 9 SC8004 Electrode 10 SC8006 Swirl Ring 11 S...

Page 16: ...16 Spare Parts IdentiFIcation KUPJRRW40...

Page 17: ...ont panel 20 W 496RM 185 A Front operation panel 21 8 123RM 191 Cover of front operation panel 22 7 557 031 A Water proof knob 23 7 458 400 Knob 24 8 123RM 193 output front panel 25 7 152 316 10 25 Di...

Page 18: ...Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source...

Page 19: ...you have acquired Goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australia and is therefore also entitled to a...

Page 20: ...ons Improper installation Use of non authorised non standard parts Abnormal product performance caused by any ancillary equipment interference or other external factors Failure or any breakage caused...

Page 21: ...onsumables to suit such as Input Cord Inter connecting Cord Triggering Cable This Warranty does not cover products purchased From a non authorised UNI MIG UNI TIG UNI PLAS UNI FLAME TECNA T R HIT 8SS...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Gun...

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