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Operating Manual

Unimig RAZOR ARC 160 PFC, Operating Manual

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RAZOR ARC 160/200 PFC

OPERATING MANUAL

13.

With a small movement rotate the gas cup forward so
that the tungsten electrode touches the workpiece.

14.

Now rotate the gas cup in the reverse direction to lift
the tungsten electrode from the workpiece to create
the arc.

IMPORTANT! - We strongly recommend that you check for gas leakage prior to operation of your machine. We

recommend that you close the cylinder valve when the machine is not in use.
Welding Guns Of Australia PTY LTD, authorised representatives or agents of Welding Guns Of Australia PTY LTD

will not be liable or responsible for the loss of any gas.

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Summary of Contents for RAZOR ARC 160 PFC

Page 1: ...U13002K U13003K Operating Manual...

Page 2: ...Control Panel Layout 11 6 Control Panel Details 12 7 Package Contents 14 8 MMA Machine Setup 15 9 MMA Welding Guide 18 10 TIG Machine Setup 20 11 TIG Welding Guide 24 12 Factory Reset 28 13 Indicator...

Page 3: ...tal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged undersized or badly joined cable...

Page 4: ...ure If damaged a cylinder can explode Because gas cylinders usually are part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from...

Page 5: ...lt in fan working to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches a safe level Over Voltage Supply Regarding the power...

Page 6: ...fy it will require leaving the gas pressure in the regulator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 L min close t...

Page 7: ...can be used on any domestic outlet It s perfect for the DIY home handyman or the professional welder looking for a machine that can be used almost anywhere DC Lift Arc TIG Lift Arc ignition allows th...

Page 8: ...re designed for improving weld quality and ease of use Optional Remote Control Upgrade your machine with a handy remote control Both a wired and wireless controller are available DC Lift Arc TIG Lift...

Page 9: ...A TIG Duty Cycle 40 C 35 160A 60 123A 100 95A TIG Welding Thickness Range 1 6mm Size Weight Parameter Values Dimensions mm 413 150 311 mm Weight kg 7 2kg Technical Data Parameter Values SKU U13003K Pr...

Page 10: ...00 PFC OPERATING MANUAL 4 Machine Layout 4 1 Front Panel Layout 1 Interface Panel 2 Output Terminal 3 Output Terminal 4 Wired Remote Connection Port 4 2 Rear Panel Layout 5 On Off Switch 6 Input Power...

Page 11: ...ay 2 Multi Function Adjustment Knob 3 Welding Mode Selection Button 4 MMA Electrode Size Selection Button 5 Parameter Settings Selection Button 6 Remote Mode Button 7 Warning Indicators Overcurrent Th...

Page 12: ...dicicates that the machine is manual MMA mode While in this mode the machine sets no limits on amperage MIN MAX and allows you full control of the Arc Force and Hot Start settings WELDING PROCESS SELE...

Page 13: ...lectrode Hot Start can provide up to a 60 amp boost based upon your settings 6 7 Arc Force This indicicates that you are adjusting the Arc Force parameter Arc Force provides up to a 60 amp boost of yo...

Page 14: ...14 RAZOR ARC 160 200 PFC OPERATING MANUAL 7 Package Contents RAZOR ARC 160 200 4m Electrode Holder 4m 300 AMP Earth Clamp 10A Plug Fitted RAZOR ARC 160 PFC 15A Plug Fitted RAZOR ARC 200 PFC...

Page 15: ...dinse connection and electrode holder to the positive dinse connection 2 For DC electrodes connect earth clamp to the positive dinse connection and electrode holder to the negative dinse connection 3...

Page 16: ...e holder to loosen grip 6 Place electrode into electrode holder 7 Twist electrode holder to tighten and securely grip electrode 8 Using the Electrode Size Selector Button choose either manual mode or...

Page 17: ...e Control mode then adjust your amperage output to suit the material you are welding 10 Connect earth clamp to your workpiece 11 Strike electrode to the workpiece to initiate arc 12 Drag along workpie...

Page 18: ...The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are enveloped by an atmosphere of protective gas Manual Metal Arc stick electrodes...

Page 19: ...cause sticking of the electrode and result in poor quality welds The general rule of thumb for down hand welding is to have an arc length no greater than the diameter of the core wire 9 3 Electrode A...

Page 20: ...TIG torch to the negative dinse connection twist to lock in place 2 Connect the earth clamp to the positive dinse connection twist to lock in place 3 Connect the plug into a power point then switch t...

Page 21: ...RC 160 200 PFC OPERATING MANUAL 5 Place argon flowmeter regulator into your gas outlet 6 Tighten securely with wrench 7 Connect gas hose to the flowmeter outlet and crimp in place 8 Adjust gas flow to...

Page 22: ...elding current using the amperage control dial 10 Connect earth clamp to your workpiece 11 Turn on the gas valve located on the TIG torch handle 12 Lay the outside edge of the gas cup on the workpiece...

Page 23: ...t the tungsten electrode from the workpiece to create the arc IMPORTANT We strongly recommend that you check for gas leakage prior to operation of your machine We recommend that you close the cylinder...

Page 24: ...ortional to the current that flows from the tungsten The welder regulates the welding current to adjust the power of the arc Typically thin material requires a less powerful arc with less heat to melt...

Page 25: ...ler Wire Technique It is necessary for many situations with TIG welding to add a filler wire into the weld pool to build up weld reinforcement and create a strong weld Once the arc is started the torc...

Page 26: ...ION GUIDE This information is intended to act as a guide only individual results may vary depending on technique skill and material 11 5 TIG Tungsten Selection Guide 11 6 Tungsten Electrodes Rating fo...

Page 27: ...flat the more likely arc wander will occur and the more difficult it will be to arc start However increasing the flat to the maximum level that still allows arc starts and eliminates arc wander will i...

Page 28: ...rnal temperature is too high This is likely caused by reaching duty cycle limit DO NOT TURN OFF MACHINE Wait for machine to cool down and for indicator warning to turn off RED VRD ICON Abnormal VRD Th...

Page 29: ...que or seek assistance for the correct technique 15 5 Lack of penetration Insufficient heat input Increase the amperage or choose a smaller electrode Poor welding technique Use the correct welding tec...

Page 30: ...e leading edge of the weld pool in front of the tungsten 16 3 Porosity Poor weld appearance and colour Wrong gas poor gas flow gas leaks Use pure argon Gas is connected check hoses gas valve and torch...

Page 31: ...g method and wheel Contaminated base metal or filler wire Remove contaminating materials like paint grease oil and dirt including mill scale from base metal Remove all grease oil or moisture from fill...

Page 32: ...32 RAZOR ARC 160 200 PFC OPERATING MANUAL 17V TIG TORCH SKU 17V 4MCP50 ARGON FLOW METER SKU ARGON FLOWMETER 17 Optional Accessories...

Page 33: ...release the buttons Ensure that remote mode is turned on by pressing the remote button To unpair the remote press and hold the remote button on the machine and wait for the indicator to start flashin...

Page 34: ...34 RAZOR ARC 160 200 PFC OPERATING MANUAL 19 Machine Breakdown...

Page 35: ...ctor 34 10064197 Fan 35 10083670 Rear panel 36 51000471 Switch 37 51001928 Power cord Code Name 1 10083448 Rear bracket 2 10083468 Handle 3 51001979 Top cover 4 10083446 Front bracket 5 10083440 Right...

Page 36: ...36 RAZOR ARC 160 200 PFC OPERATING MANUAL 21 Wiring Diagram...

Page 37: ...37 RAZOR ARC 160 200 PFC OPERATING MANUAL Notes...

Page 38: ...38 RAZOR ARC 160 200 PFC OPERATING MANUAL Notes...

Page 39: ...39 RAZOR ARC 160 200 PFC OPERATING MANUAL Notes...

Page 40: ...FICE 19 Commerce Cct Yatala QLD 4207 PH 07 3333 2855 FAX 07 3274 5829 EMAIL qld unimig com au VIC OFFICE 91 Yellowbox Drive Craigieburn VIC 3064 PH 03 8682 9911 FAX 03 9333 7867 EMAIL sales unimig com...

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