Uniforest 45H Instructions For Use Manual Download | Manualshive

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GENERAL

Dear customer!

We are pleased that you decided to purchase our machine. Forestry winch is a forestry
machine of modern design, whose construction enables effective and safe work in the
forest. Work in the forest can only be safe if you follow the instructions for safe work and

use. Upon following all instructions, the machine will operate ﬂawlessly, and you will avoid

unnecessary costs.
We  recommend  reading  the  instructions  carefully.  If  you  are  not  sure  about  something,
you can also contact us.
We wish you safe work.

Index:

GENERAL ............................................................................................................................. 2

1. Intended purpose ............................................................................................................. 3

2. Technical data: ................................................................................................................ 3

INSTRUCTIONS FOR SAFE WORK ........................................................................................ 4

1. General: ............................................................................................................................ 4

2. Pto shaft ............................................................................................................................ 7

INSTRUCTIONS FOR USE ...................................................................................................... 8

1. Description ........................................................................................................................ 8

2. Required equipment of the tractor ................................................................................ 8

3. Pto shaft adjustment ........................................................................................................ 8

4. Tractor mounting .............................................................................................................. 9

5. Wire rope unwinding ...................................................................................................... 10

6. Winch controler .............................................................................................................. 11

7. The SMART 3in1 function ................................................................................................ 12

8. Limit switch ...................................................................................................................... 13

SETTINGS ............................................................................................................................ 14

1. Clutch .............................................................................................................................. 14

2. Preliminary brake ............................................................................................................ 14

3. Break ................................................................................................................................ 15

4. Drive chain tensioning.................................................................................................... 16

5. Wire rope assembly ........................................................................................................ 16

6. Operation ........................................................................................................................ 17

7. Adjusting the unwinding speed .................................................................................... 19

8. Adjusting the limit switch ................................................................................................ 19

MAINTENANCE ................................................................................................................. 20

1. Control of hydraulic oil ................................................................................................... 21

REMOVAL OF FAULTS ........................................................................................................ 22

1. Winch ............................................................................................................................... 22

2. Reeling machine ............................................................................................................ 25

ELECTRICAL EQUIPMENT ................................................................................................... 27

Version H+KS ....................................................................................................................... 27

Version Hpro, Hpro+KS........................................................................................................ 28

EC DECLARATION OF CONFORMITY ............................................................................... 29

Spare parts list .................................................................................................................. 30

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Summary of Contents for 45H

Page 1: ...5H 45Hpro 55H 55Hpro Instructions for safe work Spare parts list THE MANUFACTURER Uniforest d o o Latkova vas 81d 3312 Prebold www uniforest si Valid from serial number 45H 12108000444 45Hpro 12208000...

Page 2: ...GENERAL 2 1 Intended purpose 3 2 Technical data 3 INSTRUCTIONS FOR SAFE WORK 4 1 General 4 2 Pto shaft 7 INSTRUCTIONS FOR USE 8 1 Description 8 2 Required equipment of the tractor 8 3 Pto shaft adjust...

Page 3: ...55H 55Hpro Connection category 1 2 1 2 1 2 1 2 Pulling force kN 45 45 55 55 Brake force kN 56 25 56 25 68 75 68 75 Wire rope medium speed m s 0 60 0 60 0 60 0 60 Wire rope maximum mm m 9 150 9 150 10...

Page 4: ...tions and at least once a year the winch must be examined by an expert 6 When using public transport routes observe traffic signs and regulations 7 When using the winch wear personal protective equipm...

Page 5: ...When you wind the rope up a distance of 1 5 of rope diameter to outer diameter of the drum should stay on the drum When you unreel the rope a minimum of 3 rope wraps should stay on the drum 23 The ass...

Page 6: ...tractor seat if the winch has a safety net of sufficient size When operating the winch outside the tractor seat the operator must be provided with an appropriate protection e g the tractor itself sec...

Page 7: ...key is removed 5 Always be careful to install and secure the cardan correctly 6 Protect the cardan protection from rotation with hang chain 7 Before engaging the PTO shaft on the tractor make sure th...

Page 8: ...ot allowed to be increased 2 Required equipment of the tractor PTO shaft with chosen gear ratio max 540 RPM Three point hitch of I and II category Electrical installation 12 V with socket on the rear...

Page 9: ...icks into place on both connection points For transfer of torque from the tractor to the winch it is advisable to use a PTO shaft with a clutch Once the winch is attached to the tractor strengthen the...

Page 10: ...ase and despite not holding the button the cylinder stays in the open position and the winch in unwinding function When unwinding we have to be careful not to unwind the wire rope completely or leave...

Page 11: ...can start pulling when the winch is on the ground and properly strengthened Apply the hand brake on the tractor If the PTO shaft is engaged and the hydraulic system requires pressure we can start pul...

Page 12: ...ton for at least 1 5 seconds To switch off the unwinding device Release the unwinding button To switch the unwinding device back on Hold the unwinding button for at least 1 5 seconds To switch on the...

Page 13: ...2 SMART 3in1 on the switch panel to position OFF Close the box and tighten the screws 2 Install the protection 1 back onto the winch 8 Limit switch Your winch can also be equipped with a limit switch...

Page 14: ...is too small Increase it for approximately 1 millimeter or repeat the setting procedure by unwinding the high nut for of a turn to the left Engaging pulling is not allowed if the nuts pos 9 and 15 gu...

Page 15: ...ed in the beginning of this paragraph The braking force is adjusted by loosening or tightening the screw pos 2 gure 11 after you have loosened the locking nut pos 3 gure 11 Tightening the screw pos 2...

Page 16: ...ly tighten all four nuts on the lower drive pos 2 gure 12 Then begin tensioning the shorter chain pos 7 gure 12 If the four nuts pos 8 gure 12 have been loosened beforehand loosen the nut pos 11 gure...

Page 17: ...he machine does not start unwinding the rope when you turn it on you must adjust the settings Observe the following procedure to adjust the settings If the wire rope is not mounted on the drum tight e...

Page 18: ...be identical to the diameter of the wire rope For winches with different traction forces use the following wire ropes MODEL 45H 45Hpro 55H 55Hpro WIRE ROPE 10 11 The use of a wire rope with an improp...

Page 19: ...operation a subsequent adjustment may be required Figure 12c Before adjusting the limit switch turn of the tractor s engine and disconnect the power supply to the winch Remove the protection of the s...

Page 20: ...ust be lubricated every 200 hours of operation Lubricate it with spray for lubrication of chains or special grease which does not melt at high temperatures because the grease can come into contact wit...

Page 21: ...by touching the hydraulic line This can be done only with the engine stopped Otherwise the hydraulic system can malfunction Oil level is controlled with a gauge on the tank cover gure 13 pos 3 This i...

Page 22: ...eal impurities or malfunction Unscrew the valve clean it and replace it Pressure valve does not seal impurities or malfunction Unscrew the valve clean it and replace it or change it Clutch cannot be e...

Page 23: ...re in hydraulic system required pressure at least 140 bar Determine the reason for pressure drop Worn frictional padding of the clutch Replace clutches Incorrectly installed clutch Install according t...

Page 24: ...distance Setting according to instructions Broken part of frictional padding on the clutch Replace clutches Excessively tensioned drive chain Chain setting according to instructions Damaged winch dru...

Page 25: ...e Completely loosen the thrust rollers on the reeling machine The wire rope can be unreeled by hand the pulley wheel is not spinning Check for mechanical damage of the reeling machine blocked engine o...

Page 26: ...rope is damaged replace or remove the damaged part 5 After it is turned on the reeling machine is working but it does not unreel the wire rope and the pulley is spinning freely a The thrust rollers d...

Page 27: ...UTCH ELECTRONICS 1015 H KS 1017937 L R 31 H S S Z 2 1 5 PLUG Yellow green black 4 0 75 2 0 75 2 4 6 7 8 0V 4 3 Permanent 58L OUT 0V 12V PLUG No 1 2 3 4 5 6 7 Linkage MASA 12V SOCKET No 1 2 3 4 5 6 7 L...

Page 28: ...4 5 6 7 Linkage BRAKE MASS CLUTCH Permanent 12V Mark L 54g 31 R 58R 54 58L Mark L 54g 31 R 58R 54 58L O I ENJE Hpro SMART 2 Yellow green 3 4 1 O I ENJE VTIKA Hpro SMART Yellow green 1 PLUG No 1 2 3 4...

Page 29: ...FOREST 45H 45Hpro 55H 55Hpro 65H 65Hpro 85H 85Hpro WE DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE ABOVE MENTIONED MACHINE WINCH UNIFOREST 45H 45Hpro 55H 55Hpro 65H 65Hpro 85H 85Hpro IS COMPLIANT WI...

Page 30: ...0 4 Pre brake bolt 1 5006 05 34 0 5006 05 34 0 5 Compression spring 1 5006 05 36 0 5006 05 36 0 6 Band brake screw Zn 1 5006 05 37 0 5006 05 37 0 7 Pre brake nut 1 5006 05 38 0 5006 05 38 0 8 Brake be...

Page 31: ...No of pieces Number 1 Rope drum var 1 5006 05 00 0 2 Drum shaft var 1 5006 06 06 0 3 Chain wheel Z48 var 1 5006 06 01 0 4 Clutch plate 240 1 5006 06 09 0 5 Clutch plate 274 1 5006 06 10 0 6 Bush 1 500...

Page 32: ...3632 8 Washer M12 Zn 4 1000161 9 Nut M12 Zn 6 1000142 10 Chain RK 16 B 1 Lange 59x25 4 1498 6 1 1000281 11 Chain RK 16 B 1 Lange 31x25 4 787 4 1 1003549 12 Joint link SG 16 B1 2 1003488 Pos Name No of...

Page 33: ...74 11 Nut GUK M35x1 5 1 0CUS529 12 Sealing ring TC 40x72x10 1 0CUS531 13 Dowel UNI 6604 Tipo A 8x7x15 1 0LIN049 14 Washer UNI 6593 6 4x24x2 1 0RON023 15 RETAINING RING N 35X1 5 2 1000138 16 RETAINING...

Page 34: ...34 Figure 7 4006 32 00 0 Hydraulic assembly 45H 55H...

Page 35: ...1000800 14 HYD ATTACHMENT GE10LR3 8EDOMD 1 1000639 15 HYD ATTACHMENT GE10LREDOMD 1 1000643 16 HYD ATTACHMENT GE08LREDOMD 1 1000594 17 HYD ATTACHMENT 4HMK4 1 1000642 18 HYD ATTACHMENT SWVE08LROMD 1 100...

Page 36: ...36 Figure 8 5006 32 15 0 Hydraulic assembly 55Hpro...

Page 37: ...ollow screw HYD 3 8 4 1000633 23 Hyd washer CU 36x42X2 1 1000602 24 Hollow screw HYD 1 4 3 1003765 25 Hyd hose 1SN DN08 160M 90 16 B 1 4 1 1000760 26 Hyd hose 1SN DN08 300 M 16 B 3 8 2 1000798 27 Hyd...

Page 38: ...73 3 Screw M6x55 Zn 2 1001077 4 Nut M6 Zn 2 1003712 5 HYD ATTACHMENT GE10LR3 8EDOMD 2 1000639 6 HYD ATTACHMENT GE10LREDOMD 1 1000643 7 Hyd hose 1SN DN08 710 M 16L_M 90 16L 1 1021988 8 Hyd hose 1SN DN0...

Page 39: ...934 6 SCREW M5 x 30 ZN 3 1000082 1000082 7 Sensor cable 1 1011893 8 SENSOR PROTECTION TUBE 1 1015391 9 Sensor 1 1010814 Pos Name No of pieces Number 45 55Hpro 7002 12 50 0 45 55Hpro KS 7002 12 00 0 1...

Page 40: ...40 Figure 12 4006 13 00 0 5006 13 00 0 Protections and mechanisms...

Page 41: ...t spring 2 5006 00 18 0 5006 00 18 0 11 Protective sheet metal 1 5006 00 65 0 5006 00 65 0 12 Drum cover kpl 1 5006 11 00 0 5006 11 00 0 13 Screen var 1 5008 88 00 0 5008 88 00 0 14 Screw M8x16 Zn 5 1...

Page 42: ...0050 4 Washer M8 Zn 4 1003465 5 Rivet 3 1003685 Pos Name No of pieces Number 1 Cover var 1 5006 11 05 0 2 PTO bracket Zn 1 502 11 08 0 3 Small cover 1 502 11 09 0 4 Screw M12x20 Zn 4 1000055 5 Screw M...

Page 43: ...06 10 12 0 6 Washer 31 9 44 5 5 8 1 502 09 18 0 7 Pulley bolt 1 5006 10 18 A 8 Pulley wheel 1 502 09 08 0 9 Low pulley bolt 1 502 10 10 0 10 Magnet 36x7 1 1000507 11 Bearing 6306 2RS 1 1000308 12 Hex...

Page 44: ...1 502 09 08 0 3 Pulley bush 1 502 09 09 0 4 Spacer 1 1 502 09 17 0 5 Washer 31 9 44 5 5 8 1 502 09 18 0 6 Bearing 6306 2RS 1 1000308 7 Retaining ring N72x2 5 1 1000236 8 Screw M12x80 Zn 1 1000046 9 Nu...

Page 45: ...ing 2 504 09 55 0 12 Bush 1 504 09 211 0 13 Rope limiter 1 504 09 220 0 14 Hydraulic motor flange 1 704 25 78 0 15 Flange var 1 704 25 131 0 16 HYDRAULIC MOTOR OMM 32C RLL 1 1009296 17 BEARING 61916 2...

Page 46: ...e sleeve 1 704 25 168 A 4 Screw M10x16 Zn 4 1000094 5 Retaining ring Z40x1 75 1 1000238 6 Washer M10 SKM 4 1000169 Pos Name No of pieces Number 1 Guide var 1 5006 09 20 0 2 Sensor cover 1 5006 09 16 0...

Page 47: ...1 504 09 230 A 2 CLAMP 2 504 09 40 1 3 Sensor_cover 1 504 09 208 0 4 Guide sleeve 1 704 25 168 C 5 Spring 5 43 38 1 704 25 221 0 6 Sliding plate 1 704 25 222 0 7 Screw M8x16 Zn 3 1000050 8 Screw M10x1...

Page 48: ...bracket plate 1 1020 07 47 0 2 Bracket plastic injection moulded 2 1020 07 49 0 3 Screw M8x45 Zn 4 1012046 4 Washer M8 Zn 8 1003465 5 Nut M8 Zn 4 1003460 Pos Name No of pieces Number 1 Attachment var...

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