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UNIFILLER Mini Dopositor Operation And Spare Parts Manual Download Page 48

 
 
 

 
Unifiller Systems Inc. 

Page 48 of 48                                 Manual Part No.: MINI 

DOPOSITOR 

  

 

Control Panel Layout 

 
 
 
 

 

Power Disconnect Switch 

 

 

Auger Drive Control Relay 

 

 

Safety Relay 

 

 

VFD Auger Drive 

 

 

24 V DC Power Supply 

 

 

 

Summary of Contents for Mini Dopositor

Page 1: ...1 Mini Dopositor Operation and Spare Parts Manual MARCH 2013 MINI DOPOSITOR...

Page 2: ...G TO DEPOSIT 11 ADJUSTMENTS 11 OPERATION 11 CONTROLS LAYOUT 12 CONTROL BOX LAYOUT 12 DISASSEMBLY AND CLEANING 13 EMPTY PRODUCT FROM MACHINE 13 CLEANING 13 INSPECTION AND REASSEMBLY 14 CONVEYOR BELT TR...

Page 3: ...AND DIAGNOSTICS 37 ALARMS AND DIAGNOSTICS CONTINUED 38 TROUBLESHOOTING GUIDE 39 PREVENTATIVE MAINTENANCE 40 ROUTINE MAINTENANCE 40 General 40 Daily 40 Weekly 40 3 Monthly 40 SPARE PARTS KIT 41 SUGGES...

Page 4: ...ize yourself with the layout of the controls and the set up and operating procedure Please do not hesitate to contact us if you have any questions regarding the setting up or operation of your new Min...

Page 5: ...ng list for examples definitions Operators must have been trained either in person video demonstration or having read manual prior to operating machinery They must also understand and follow safety pr...

Page 6: ...place while machinery is still running Control boxes are not to be opened or washed with high pressure hose directed at operator controls or control enclosures Conveyor tracking or major operating adj...

Page 7: ...l machines could never run The feed auger is specially designed to be gentle on your product It is fully accessible for ease of cleaning and removal of allergens Product Handling Cuts through inclusio...

Page 8: ...nies onto the conveyor belt or onto sheet pans The length width thickness and number of deposits can be customized to provide a wide variety of configurations depending of the product requirements Rem...

Page 9: ...he machine and its parts place the spare parts in a safe storage area close by the machine for easy access IMPORTANT All Stainless Steel parts are coated with a protective coating at the factory and t...

Page 10: ...1120 Air Pressure Adjustment To adjust the machine air pressure Pull UP the black air regulator adjustment cap knob on the top of the regulator assembly Turn CLOCKWISE to increase air pressure Turn CO...

Page 11: ...odate your production demands up to 60 cuts per min 2 To regulate the deposit weight first adjust the auger speed to achieve desired weights Increasing the auger speed will force more dough thru makin...

Page 12: ...or shut down the machine Power Light Lit when power is connected and turned on Operator Screen Touch screen to adjust parameters recall and save Recipes Start Stop pushbuttons with Run Light To start...

Page 13: ...ANICAL COMPONENTS AS WELL AS THE FINISHES ON THE METALS 1 Turn power switch to OFF 2 Turn the air supply OFF 3 Remove the rotary valve by disconnecting the quick connect hose fittings Remove the tri c...

Page 14: ...rd Log at the end of this manual before contacting Unifiller whenever possible Conveyor Belt Tracking and Tightening The Conveyor belt is designed to run in the center of the conveyor bed If the belt...

Page 15: ...Unifiller Systems Inc Page 15 of 48 Manual Part No MINI DOPOSITOR Screen Hierarchy...

Page 16: ...Unifiller Systems Inc Page 16 of 48 Manual Part No MINI DOPOSITOR Screen Hierarchy Cont d...

Page 17: ...Unifiller Systems Inc Page 17 of 48 Manual Part No MINI DOPOSITOR Screen Hierarchy Cont d...

Page 18: ...y wish to view edit This is usually used as a reminder of what the parameter does without having to refer to this user manual This user manual must be read first before operating the machine and the H...

Page 19: ...ay have to wait for certain delays SHIFT CYCLES Displays the current count of cuts that have been done since the last reset This count can be reset using the Reset Shift Cycles button on the Statistic...

Page 20: ...s document MODE Button Accesses the Mode screen which allows the operator to change machine modes and to turn on off Test Mode for machine endurance testing and Washdown Mode for cleaning This screen...

Page 21: ...doing at its current rate ACTUAL CYCLE TIME Actual Cycle Time displays how long it takes to deposit and cut at the current settings FEED SPEED Feed Speed sets how fast the auger will spin from 10 100...

Page 22: ...ine This is used to cycle the auger and cutter once to produce a single deposit It can be used to help fine tune and diagnose problems with the machine This button only works when the machine is not r...

Page 23: ...as done in its lifetime This count cannot be reset SHIFT CYCLES Displays the current count of cuts that have been done since the last reset This count can be reset using the Reset Shift Cycles button...

Page 24: ...r The name of the recipe will appear in the Recipe Name To Load dialog box below the number Button This button allows the operator to scroll through the recipes by decreasing the recipe number The nam...

Page 25: ...Save dialog box below the number Button This button allows the operator to scroll through the recipes by decreasing the recipe number The name of the recipe will appear in the Recipe Name To Save dial...

Page 26: ...inuously if the foot pedal is held pressed In Continuous Mode the machine will cycle continuously when the foot pedal is pressed until the machine is stopped by the foot pedal or Stop button This mode...

Page 27: ...ng the CLEAN SCREEN button This screen allows the operator wipe the screen without accidentally changing parameters or pressing buttons Note The BACK button will disappear until the 10 second countdow...

Page 28: ...is dialog box shows the current level logged in These levels include Operator Supervisor Technical and Factory A higher security level has access to more features as well as all of the features lower...

Page 29: ...hanged often and affect how the machine runs Note In the case of the Mini Dopositor this screen will remain empty The System screen contains the following functions and displays Item Function TECH But...

Page 30: ...t panel Note This pushbutton can only be used when the machine is not running and when the feeder is not going forward NEXT Button This button accesses the Technical Screen 2 NEW PASSWORD Button This...

Page 31: ...be entered here to have full functionality of the machine Contact your dealer to obtain the code and full functionality of the machine BLADE CUTTER NOZZLE This button allows the user to change if a kn...

Page 32: ...ervisor or Technician is being changed CURRENT PASSWORD Current Password displays the numerical password that currently exists for the selected security level NEW PASSWORD New Password lets the operat...

Page 33: ...to stop the line before proceeding The Diagnostics Warning screen contains the following functions and displays Item Function NEXT Button This button accesses the Diagnostics Outputs screen which has...

Page 34: ...s can be pressed to force each output ON The red button will turn green when the output is forced ON Warning Make sure people and loose parts are clear of moving parts before forcing outputs otherwise...

Page 35: ...ange This button can be tapped for 1 digit changed or held to change value rapidly Button Decreases the value of the analog output by 1 0 4096 range This button can be tapped for 1 digit changed or he...

Page 36: ...PLC This screen also allows access to the additional Inputs screens as well as the Analog Inputs screens The Diagnostics Inputs screen contains the following functions and displays Item Function INPUT...

Page 37: ...ctions to the Dopositor and shut off valves Check that the air pressure is 80 PSI If all else has failed the Main Air sensor may need to be replaced in the mean time shut off the air sensor on the Tec...

Page 38: ...nifiller for the Trial Mode Code and enter it in the Technical 2 screen Once the code has been entered the machine will have full functionality again Auger Drive Fault The drive has given a fault due...

Page 39: ...e Check cord going into the panel Sluggish cutter speed Check air pressure and increase if required Check air connections for leaks Check air connection on safety guard Variable Dough Flow Check dough...

Page 40: ...tear Weekly With the air supply turned off check the air filter regulator bowl and if necessary clean the bowl and empty any accumulated water 3 Monthly With the air supply turned off check the condi...

Page 41: ...f 48 Manual Part No MINI DOPOSITOR Spare Parts Kit Supplied with Mini Dopositor Amount Name 1 O rings AS568 244 1 Tube of Lubrifilm Suggested Additional Spare Parts Amount Name 1 Conveyor Belt 1 Hoppe...

Page 42: ...PNKIT020 SPC PY 1 4 UNION Y 1 PY14 PNKIT021 3 8 NPT ELBOW 1 C1698SS 038 038 PNKIT022 3 8 1 4 REDUCER 2 C0816SS 038 025 PNKIT023 1 4 AIR FITTING 1 10 3SS PNKIT024 PLASTIC 3 8 MUFFLER 1 HFMP 38 PNKIT025...

Page 43: ...Unifiller Systems Inc Page 43 of 48 Manual Part No MINI DOPOSITOR Electrical Parts...

Page 44: ...Unifiller Systems Inc Page 44 of 48 Manual Part No MINI DOPOSITOR Electrical Parts...

Page 45: ...Unifiller Systems Inc Page 45 of 48 Manual Part No MINI DOPOSITOR Master Assembly Exploded View...

Page 46: ...Unifiller Systems Inc Page 46 of 48 Manual Part No MINI DOPOSITOR Rotary Valve Assembly...

Page 47: ...Unifiller Systems Inc Page 47 of 48 Manual Part No MINI DOPOSITOR Mini Dopositor Pneumatic Schematic...

Page 48: ...Unifiller Systems Inc Page 48 of 48 Manual Part No MINI DOPOSITOR Control Panel Layout Power Disconnect Switch Auger Drive Control Relay Safety Relay VFD Auger Drive 24 V DC Power Supply...

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