Unidrive ZoneLogix 301216 Installation And Troubleshooting Manual Download | Manualshive

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Installation and
Troubleshooting Guide

Zone

Logix

®

Smart Conveyor Control

Part # 301216

With

IntelliZone

®

Handling Technology

™

1
2
3
...
»

Summary of Contents for ZoneLogix 301216

Page 1: ...Installation and Troubleshooting Guide ZoneLogix Smart Conveyor Control Part 301216 With IntelliZone Handling Technology ...

Page 2: ... 7 3 4 Configure the Location 7 3 5 Configure the Operating Mode 7 3 6 Configure the Rotation 7 3 7 Configure Braking ZMH or Coasting 7 3 8 Configure Communications 7 3 9 Connect User Input Output 8 3 9 1 Entry Zone 8 3 9 2 Intermediate Zone 8 3 9 3 Exit Zone 8 3 9 4 Slug Reverse Slug Input Operation 8 3 9 5 Analog Speed Control Input 8 3 9 6 Other Modes of Operation 8 4 Special Functions 9 4 1 Co...

Page 3: ...ce compared to ZPA Mode 11 L I S T O F T A B L E S Table 1 DC Power Inputs Pinout 5 Table 2 Sensor Connections Pinout 5 Table 3 Smart User Input Output Pinout 5 Table 4 Configuration Switch Settings 6 Table 5 Motor Selection Switch Settings 6 Table 6 Operating Speed Selection Switch Settings 7 Table 7 Zone Type Selection Switch Settings 7 Table 8 Singulation Type Selection Switch Settings 7 ...

Page 4: ...on Header plug included 4 Smart User Input Output Connection Header plug included 5 LED Indicators 6 Configuration Switches 7 Upstream Peer to Peer RJ 25 Connection 8 Downstream Peer to Peer RJ 25 Connection 9 Mounting Plate Heat Sink 10 Cover NOTE This guide refers to the components by their item number as listed above Figure 1 ZoneLogix Control Components ...

Page 5: ...ut shown in Table 2 Sensor Connections Pinout A 2 pin Phoenix PT1 2 2 PVH 3 5 plug is supplied The control operates off a 22 to 28 Volt DC power supply The control reads the configuration switches only when the unit is powering up Make the power connection only after all other connections have been made Pin Signal 22 to 28 Volts DC DC Ground Table 1 DC Power Inputs Pinout NOTE When adjacent zones ...

Page 6: ... Section 5 3 for information on the 6 Wire Modular Cable Orientation The ModularRJ 25 Cable is not provided 2 9 Mounting Plate Heat Sink This component is for mounting the control assembly to the conveyor frameusing two inch 6 35 mm bolts to keep the controller cooler CAUTION If mounting the control on a curved section of conveyor use washers between the mounting plate and the conveyor frame This ...

Page 7: ... OFF No Effect ON Table 8 Singulation Type Selection Switch Settings 3 6 Configure the Rotation Identify the proper direction of rotation for the motor shaft in order to move objects from the upstream entry end of the conveyor towards the downstream exit end of the conveyor The direction of rotation is defined when viewed from the back side of the motor with the shaft extending away from the viewe...

Page 8: ...ol and force this zone and all upstream zones to run regardless of whether they are occupied or empty Slug Modeis sometimes referred to as Jog NOTE When this signal is active parcels will be pushed off the end of the conveyor if there is nothing in place to receive them 2 Use Reverse Slug a PNP input in one of two ways Alone Assert it by itself to cause the zone and all upstream zones to coast The...

Page 9: ...d in 5 2 Firmware Version Display Beginning at the Exit end and then flowing zone by zone after very brief intervals to avoid creating high inrush current at the power supply each zone then runs for a period of time Run on Time or until a parcel arrives at the respective zone sensor whichever comes first In this fashion any parcels that may have been stranded between sensors when power was removed...

Page 10: ...lashes in4 seconds Extremeover current Constantly ON The motor is stalled or the sensor is continuously blocked Check for mechanical obstructions 5 1 3 Motor LED Amber Constantly ON Motor current is at themaximumallowed and is being electronically limited Check for mechanical obstructions Flickering If the motor starts under significant load the current may be limited briefly causing the LED to fl...

Page 11: ...Warnings 1 Properly match the control s motor selection using control DIP Switch SW7 to the UniDrive motor that is being operated by the control 2 Provide adequate heatsinking for the UniDrive motor to prevent the motor case temperature fromexceeding 70C 158F 3 Do not touch the motor case during operation or immediately after removing input power as the motor case may be hot Protect the operator f...

Page 12: ... N 301216 July 23 2021 Page 12 Application Related ZPA vs ZIP ZPA Mode Standard Singulation compared to ZIP Mode showing the increased parcel throughput possible in ZIP Mode Figure 3 ZIP Mode Performance compared to ZPA Mode ...

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