Unidrive ZoneLogix 301216 Installation And Troubleshooting Manual Download Page 11

 

Zone

Logix 

Control,   ACG P/N 301216 

 

  July 23, 2021

   Page 

11

 

 

6

 

Safety & Cautions/Warnings 

 

Safety Related: 

1) 

Read and understand the National and Local Regulations that apply 

prior  to  installing  and  using  the  control  and  its  associated  UniDrive 

motor.

 

2) 

Contact the manufacturer of the conveyor or equipment this control 

and  the  UniDrive  motor  are  installed  on  and  obtain,  read  and 

understand their installation and safety related instructions.

 

3) 

Read and understand the information in this installation manual and 

in the control and UniDrive motor performance specifications prior to 

installing and using this control and its associated UniDrive motor.

 

4) 

Maintenance or repair should only be performed by authorized and 

qualified personnel.  

5) 

Maintenance or repair should only be performed after input power to 

the control has been turned off.  Use of lock-out and tag-out is the 

preferred  procedure  to  prevent  input  power  from  being  turned  on 

while working on the control and motor. 

6) 

Use  of  a  PELV  24V  power  supply  is  highly  recommended.    A  PELV 

(Protective Extra Low Voltage) supply is a power source in which its DC 

common (0VDC terminal) is connected to earth ground for Safety and 

EMI reduction and the output voltage cannot exceed 30Vrms under 

normal or single-fault conditions. 

7) 

If  a  UL/CSA  Recognized  UniDrive  Motor  is  being  used  in  a  UL/CSA 

Listed End Application then UL’s Conditions of Acceptability must be 

implemented  by  the  End-User.    A  copy  of  UL’s  Conditions  of 

Acceptability can be obtained from the Automation Controls Group 

(ACG). 

8) 

The  control  and  UniDrive  Motor  must  not  be  used  in  a  Hazardous 

Location 
 

Cautions & Warnings: 

1)

 

Properly match the control’s motor selection, using control DIP Switch 

SW7, to the UniDrive motor that is being operated by the control. 

2)

 

Provide adequate heatsinking for the UniDrive motor to prevent the 

motor case temperature from exceeding 70C (158F). 

3)

 

Do not touch the motor case during operation, or immediately after 

removing input power, as the motor case may be hot.  Protect the 

operator from accidentally touching a hot motor case during system 

operation according to National and Local Regulations 

4)

 

Proper care must be taken to prevent damage to the control, UniDrive 

motor  and  the  motor  connection  cable.    The  motor  cable  is  to  be 

routed securely away from moving parts or sources of heat.  Do not 

put tension on the motor cable connection.  Do not disassemble the 

motor  cable.    If  the  motor  cable  becomes  damaged  obtain  a 

replacement motor. 

5)

 

The motor connector must not be used as a power on/off switch. 

6)

 

The control and UniDrive motor are to be mounted in a location free 

from potential impact or other physical damage.   

7)

 

24VDC Power must be applied to the control with the proper polarity 

to avoid potentially damaging the control. 

8)

 

When  adjacent  zones  are  operating  from  separate  24VDC  power 

supplies you must connect their 0VDC grounds together.  However, do 

not connect their positive voltage terminals together. 

7

 

Document Revision History 

The following changes have been made to this document: 

Rev:  Date: 

Summary: 

1.0  Nov 2020 

Initial Release

 

1.1    

July 2021  Updated wording on removing 24Vdc power to 

the control in the Motor Cable & Connection 
Header Description (Section 2.1).                         
Updated Configuring the Control as a Basic 
Motor Control (BMC) to remove the wording 
on communication cables (Section 4.1).                       
Updated the current rating of Control 
Internal fuse to 10A to reflect actual fuse 
current rating (Section 5.1.1).

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ZoneLogix 301216

Page 1: ...Installation and Troubleshooting Guide ZoneLogix Smart Conveyor Control Part 301216 With IntelliZone Handling Technology ...

Page 2: ... 7 3 4 Configure the Location 7 3 5 Configure the Operating Mode 7 3 6 Configure the Rotation 7 3 7 Configure Braking ZMH or Coasting 7 3 8 Configure Communications 7 3 9 Connect User Input Output 8 3 9 1 Entry Zone 8 3 9 2 Intermediate Zone 8 3 9 3 Exit Zone 8 3 9 4 Slug Reverse Slug Input Operation 8 3 9 5 Analog Speed Control Input 8 3 9 6 Other Modes of Operation 8 4 Special Functions 9 4 1 Co...

Page 3: ...ce compared to ZPA Mode 11 L I S T O F T A B L E S Table 1 DC Power Inputs Pinout 5 Table 2 Sensor Connections Pinout 5 Table 3 Smart User Input Output Pinout 5 Table 4 Configuration Switch Settings 6 Table 5 Motor Selection Switch Settings 6 Table 6 Operating Speed Selection Switch Settings 7 Table 7 Zone Type Selection Switch Settings 7 Table 8 Singulation Type Selection Switch Settings 7 ...

Page 4: ...on Header plug included 4 Smart User Input Output Connection Header plug included 5 LED Indicators 6 Configuration Switches 7 Upstream Peer to Peer RJ 25 Connection 8 Downstream Peer to Peer RJ 25 Connection 9 Mounting Plate Heat Sink 10 Cover NOTE This guide refers to the components by their item number as listed above Figure 1 ZoneLogix Control Components ...

Page 5: ...ut shown in Table 2 Sensor Connections Pinout A 2 pin Phoenix PT1 2 2 PVH 3 5 plug is supplied The control operates off a 22 to 28 Volt DC power supply The control reads the configuration switches only when the unit is powering up Make the power connection only after all other connections have been made Pin Signal 22 to 28 Volts DC DC Ground Table 1 DC Power Inputs Pinout NOTE When adjacent zones ...

Page 6: ... Section 5 3 for information on the 6 Wire Modular Cable Orientation The ModularRJ 25 Cable is not provided 2 9 Mounting Plate Heat Sink This component is for mounting the control assembly to the conveyor frameusing two inch 6 35 mm bolts to keep the controller cooler CAUTION If mounting the control on a curved section of conveyor use washers between the mounting plate and the conveyor frame This ...

Page 7: ... OFF No Effect ON Table 8 Singulation Type Selection Switch Settings 3 6 Configure the Rotation Identify the proper direction of rotation for the motor shaft in order to move objects from the upstream entry end of the conveyor towards the downstream exit end of the conveyor The direction of rotation is defined when viewed from the back side of the motor with the shaft extending away from the viewe...

Page 8: ...ol and force this zone and all upstream zones to run regardless of whether they are occupied or empty Slug Modeis sometimes referred to as Jog NOTE When this signal is active parcels will be pushed off the end of the conveyor if there is nothing in place to receive them 2 Use Reverse Slug a PNP input in one of two ways Alone Assert it by itself to cause the zone and all upstream zones to coast The...

Page 9: ...d in 5 2 Firmware Version Display Beginning at the Exit end and then flowing zone by zone after very brief intervals to avoid creating high inrush current at the power supply each zone then runs for a period of time Run on Time or until a parcel arrives at the respective zone sensor whichever comes first In this fashion any parcels that may have been stranded between sensors when power was removed...

Page 10: ...lashes in4 seconds Extremeover current Constantly ON The motor is stalled or the sensor is continuously blocked Check for mechanical obstructions 5 1 3 Motor LED Amber Constantly ON Motor current is at themaximumallowed and is being electronically limited Check for mechanical obstructions Flickering If the motor starts under significant load the current may be limited briefly causing the LED to fl...

Page 11: ...Warnings 1 Properly match the control s motor selection using control DIP Switch SW7 to the UniDrive motor that is being operated by the control 2 Provide adequate heatsinking for the UniDrive motor to prevent the motor case temperature fromexceeding 70C 158F 3 Do not touch the motor case during operation or immediately after removing input power as the motor case may be hot Protect the operator f...

Page 12: ... N 301216 July 23 2021 Page 12 Application Related ZPA vs ZIP ZPA Mode Standard Singulation compared to ZIP Mode showing the increased parcel throughput possible in ZIP Mode Figure 3 ZIP Mode Performance compared to ZPA Mode ...

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