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8

PK 1 | Version 1.03

Assembly

7

Assembly

Equipment that is not used in a fixed location must be in-
stalled in such a way that it is horizontal and that no 
crushing or shearing points can occur between the ma-
chine and parts of the environment. Furthermore, it must 
be ensured that intended activities can be carried out 
without hindrance.

Mount the gantry crane by using the exploded view 
(Fig. 6).

Step 1: Attach one plate (20) to each side of the track 

(19) with the screws (1), washers (2), spring 
washers (3) and nuts (4). Likewise for the other 
end of the track.

Step 2: Attach the two vertical brackets (21) to the track 

(19) with eight sets of screws, washers, spring 
washers and nuts (1, 2, 3, 4).

Step 3: Attach the four castors (27) to the trolleys (26) 

with the screws (15), spring washers (16) and 
nuts (17). Fill the bearing housings with grease 
over the grease nipple.

Step 4: Attach the vertical beams (23) to the chassis be-

ams. Mount the screws (14) from above and se-
cure with the washers (2), spring washers (3) 
and nuts (4).

Step 5: Attach the cross braces (22) to the chassis 

beam and the vertical beam using screws (5), 
washers (6), spring washers (7) and nuts (8). 
Proceed with the other chassis carrier and verti-
cal carrier as well.

Step 6: Slide the vertical support (21) into the vertical 

support (23) and insert one of the pins into the 
holes of the vertical supports to connect and fix. 
Release the other pen. Attach the height adjust-
ment lever (24) to the receptacle on the outside 
of the vertical support (23) and secure it by in-
serting the bolt (10) from the inside of the lever 
and the washer (14), the spring washer (15) and 
the nut (11). Proceed also on the other vertical 
support.

Step 7: Attach the Carrier Hook (25) to the Height Adju-

stment Lever (24) with the 13mm Bolts and Nuts.

Step 8: Insert the clamp levers (9) into the vertical sup-

ports.

Step 9: Tighten all nuts and bolts until the gantry crane 

is stable.

Use protective gloves!

Use protective boots!

Wear protective clothes!

CAUTION!
Risk of crushing!

Injuries to hands and fingers may result from impro-
per use of the Mobile gantry crane.

DANGER!

For safety reasons, some installation steps must be 
carried out by 2 or more persons!
Before the assembly of all parts is not completed, 
the connecting screws must not be tightened yet.
It is recommended that the parts be laid, aligned 
and mounted on the ground before they are tighte-
ned and the gantry crane is erected.

Summary of Contents for PK 1

Page 1: ...PK 1 PK 1 Operating Instructions Mobile gantry crane PK 1...

Page 2: ...ns and error Contents 1 Introduction 3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating company 4 2 3 Requireme...

Page 3: ...ned from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions wer...

Page 4: ...ond to the cur rent status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation troubl...

Page 5: ...r personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is ex...

Page 6: ...rsonal injury and property damage They are to be replaced immediately If the safety signs are not immediately recognizable and comprehensible the gantry crane should be taken out of operation until ne...

Page 7: ...of polystyrene PS Deliver these substances to a collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage The Mobile gantry crane should be l...

Page 8: ...shers 6 spring washers 7 and nuts 8 Proceed with the other chassis carrier and verti cal carrier as well Step 6 Slide the vertical support 21 into the vertical support 23 and insert one of the pins in...

Page 9: ...the ground on which the gantry crane stands is level level and sufficiently stable Never attach a load to the gantry crane which may slip or whose parts are not firmly connected Never use the gantry...

Page 10: ...vers fig 3 1 2 Insert the locking bolt into the upper hole Fig 5 1 Lift the carrying hook with the upper securing bolt Fig 5 3 Lift the height adjustment lever slightly to loosen the weight on the low...

Page 11: ...DGUV Rule 100 500 are previous practice and comply with the rules of technology The test is essentially a vi sual and functional test It covers the examination of the condition of the components and...

Page 12: ...em No and year of manufacture on the type plate fixed to the Mobile gantry crane Example The castor for the gantry crane PK1 must be ordered The castor has the number 27 in the spare parts dra wing 1...

Page 13: ...pare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised...

Page 14: ...Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their applicable modifications at the time o...

Page 15: ...Notes PK 1 Version 1 03 15 14 Notes...

Page 16: ...www unicraft de...

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