unicraft PG-I SE Series Operating Instructions Manual Download Page 23

Care, maintenance and repair

PG-I SE Series | Version 1.04

23

12.4 Maintenance schedule PG-I 80 SE

Fig. 27: Maintenance schedule

Maintenance work should only be carried out by qualified 
personnel after the generator has been shut down and 
cooled down. Operation under dusty conditions may 
shorten the maintenance intervals.

12.5Maintenance work PG-I 42 SE

12.5.1  Oil change

Change oil when the engine is warm. Refer to the oil 
specification to select the correct oil grade for your ope-
rating environment. When operating in dusty environ-
ments or at high outside temperatures, change the oil at 
shorter intervals.

Step 1: Switch off the power generator and let it cool 

down.

Step 2: Place a tub to collect the oil under the engine.

Step 3: Remove the oil drain plug and drain the oil com-

pletely.

Step 4: Clean the area around the oil filler opening.

Step 5: Replace the drain plug. 

Step 6: Remove the oil filler cap / dipstick to top up oil.

Step 7: Slowly pour the new oil into the engine until the 

required level is reached at the bottom edge of 
the filler neck. Never exceed the maximum fill 
level!

Fig. 28: Fill in oil PG-I 42 SE

Step 8: Close the filling opening well with the cap and 

reinstall the cover.

Step 9: Wipe up spilled oil. Always check the oil level be-

fore starting the engine! 

Step 10: Dispose of the used oil properly.

12.5.2 Spark plug maintenance 

Used Spark plug 

OEM Spark Plug: TORCH F6RTC

Check the spark plug regularly, replace if necessary. The 
generator then starts more easily and runs better.

Step 1: Switch off the power generator and let it cool 

down.

Step 2: Remove the spark plug connector and unscrew 

the spark plug with a spark plug wrench (not in-
cluded).

Step 3: Check the electrode on the spark plug. The 

electrode must be clean and not worn to pro-
duce the spark required for ignition.

Step 4: Check the coloration. The carbon film on the 

porcelain insulator around the electrode on the 
spark plug must be light brown. Make sure that 
the spark plug gap is 0.7 - 0.8 mm.

Fig. 29: Check electrode distance 

Step 5: Screw the cleaned or new spark plug into the 

cylinder head. Use a spark plug wrench to tigh-
ten the spark plug.

Step 6: Attach the plug connector, mount the protective 

cap and cover.

DANGER!

-  Hot oil can cause burns. Let the engine cool down a 

little before changing the oil.

-  Avoid skin contact with the used oil.

NOTE!

After filling in oil, a visual check should show that the 
level is at the bottom edge of the filling opening. 

Spark plug

Measuring stick

Summary of Contents for PG-I SE Series

Page 1: ...Operating Instructions Generator PG I 42 SE PG I 80 SE PG I 80 SE PG I 42 SE...

Page 2: ...Type plate 7 5 Transport packaging storage 7 5 1 Packaging 8 5 2 Storage 8 6 Description of the device 10 6 1 PG I 42 SE 10 6 2 PG I 80 SE 10 7 Control elements and functions 11 7 1 PG I 80 SE 11 8 Pr...

Page 3: ...ng the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised...

Page 4: ...ion he must train the personnel at regular intervals and inform them about the dan gers The operator must provide the personnel with the necessary protective equipment and instruct them to wear the re...

Page 5: ...ate the generator only on horizontal surfaces to ensure optimum flow of oil and fuel to the motor If operation on horizontal surfaces is not possible the user must install suitable mounting and levell...

Page 6: ...r disconnect the igni tion cable and place it in a place where it cannot touch the plug Use only approved spark plug te sters Do not run the machine in rooms with a potentially explosive atmosphere In...

Page 7: ...er drain the fuel and ensure that no acid or vapours escape from the battery if any For transport on road vehicles check the entire mass of the machine Never start the generator inside a vehicle Trans...

Page 8: ...ss fuel into a suitable contai ner 8 Remove the spark plug connector and spark plug and pour a tablespoon of oil into the cylinder 9 Slowly pull the cable to move the piston in the cylinder to distrib...

Page 9: ...or leaking fuel If this is detected the carbu retor must be disassembled and cleaned or replaced If no fuel leaks are detected set the fuel tap to OFF 3 Check oil level and top up with clean fresh oil...

Page 10: ...F switch ECO mode 12 Connection for 230V consumer 13 Circuit breaker 9A 14 Output 12 V DC 15 Ground connection 16 Control lights 17 Pull wire starter 6 2 PG I 80 SE Fig 4 Generator PG I 80 SE 1 Contro...

Page 11: ...restarted until oil has been refilled and the correct level has been reached Motor ON OFF switch In to start the generator the switch must be set to I If the switch is set to O the motor is stopped an...

Page 12: ...g 5 Open cover PG I 80 SE Step 2 First connect the red cable to the positive pole and then the black cable to the negative pole Make sure that all connections are secure Step 3 Secure the terminals wi...

Page 13: ...k clean and replace it in the opening Do not rethread the dipstick Step 5 Pull the dipstick out again and check the engine oil level The engine oil level should be be tween the minimum and maximum mar...

Page 14: ...oil DANGER Check the oil frequently during the running in period Refer to the Maintenance section for recommended service intervals DANGER We consider the first 5 operating hours as the run ning in p...

Page 15: ...ilize Step 6 Repeat steps 4 and 5 for each additional con sumer 9 Start Up DANGER Use regular unleaded gasoline with a minimum octane number of 85 Never use old stale or contaminated gasoline or an oi...

Page 16: ...inkler system or when your hands are wet may result in electric shock Use protective goggles Wear safety boots Wear protective clothes NOTE Before putting the generator into operation for the first ti...

Page 17: ...he PG I 42 SE gene rator Step 1 Make sure the generator is on a level surface Disconnect all electrical loads from the genera tor Never start or stop the generator when electrical appliances are conne...

Page 18: ...er re quired to keep the loads running Watt Volt x Ampere Step 3 Consider the starting currents of the consumers Step 4 Plug in the desired single phase 230 Volt 50 Hz AC consumers and switch them on...

Page 19: ...he voltage requirements for the application Step 3 Set the Eco switch to OFF If you want to use the Eco system set the Eco switch to ON after the engine warms up after 2 or 3 minutes Fig 19 ECO Button...

Page 20: ...then turn the multiswitch to the RUN position Fig 24 RUN Position Connect the consumer 11 1Switching off the generator Step 1 Switch off and disconnect all electrical consu mers Never start or stop th...

Page 21: ...eas the registration of power generators with local utility companies is required by law Check the local regulations for proper registration and use DANGER Maintain a free space of at least 1 meter on...

Page 22: ...products Before putting the generator back into operation make sure that it is completely dry NOTE The warranty does not cover parts of the generator that have been misused or negligently handled by...

Page 23: ...the filling opening well with the cap and reinstall the cover Step 9 Wipe up spilled oil Always check the oil level be fore starting the engine Step 10 Dispose of the used oil properly 12 5 2 Spark pl...

Page 24: ...k arrester Step 2 Unscrew the screws and remove the cover on the back of the power generator Step 3 Remove the spark arrester Step 4 Carefully remove the carbon deposits from the spark arrester screen...

Page 25: ...ter cover clip pull the cover down from the unit remove the air filter cover and set it aside Step 3 Remove the air filter Fig 33 Remove filter Step 4 Wash the air filters with warm soapy water Rinse...

Page 26: ...ean dirt from the spark plug base Step 4 Remove the spark plug with a spark plug wrench Fig 36 Spark plug Step 5 Check the spark plug Replace it if the electrode is worn or dirty or the insulator has...

Page 27: ...shooting Faults Possible cause Solution The generator won t start No fuel Defective spark plug Load connected at start Water in fuel Refuel Replace the spark plug Remove load from device Drain and ref...

Page 28: ...quest the product specific data sheets 15 Spare parts 15 1Ordering spare parts The spare parts may be purchased with the authorised dealer or directly with the manufacturer Please find the correspondi...

Page 29: ...shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised dealer 15 2 1 Spare parts drawings PG I 42 SE Spare parts d...

Page 30: ...30 PG I SE Series Version 1 04 Spare parts Spare parts drawing 3 Fig 41 Spare parts drawing 3 PG I 42 SE Spare parts drawing 4 Fig 42 Spare parts drawing 4 PG I 42 SE...

Page 31: ...Spare parts PG I SE Series Version 1 04 31 Spare parts drawing 5 Fig 43 Spare parts drawing 5 PG I 42 SE Spare parts drawing 6 Fig 44 Spare parts drawing 6 PG I 42 SE...

Page 32: ...ies Version 1 04 Spare parts Spare parts drawing 7 Fig 45 Spare parts drawing 7 PG I 42 SE Spare parts drawing 8 Fig 46 Spare parts drawing 8 PG I 42 SE Spare parts drawing 9 Fig 47 Spare parts drawin...

Page 33: ...Spare parts PG I SE Series Version 1 04 33 15 3Spare parts drawings PG I 80 SE Spare parts drawing 1 Fig 48 Spare parts drawing 1 PG I 80 SE...

Page 34: ...34 PG I SE Series Version 1 04 Spare parts Spare parts drawing 2 Fig 49 Spare parts drawing 2 PG I 80 SE...

Page 35: ...Electrical circuit diagram PG I 42 SE and 80 SE PG I SE Series Version 1 04 35 16 Electrical circuit diagram PG I 42 SE and 80 SE Fig 50 Electrical circuit diagramPG I 42 SE and 80 SE...

Page 36: ...s the other applied directives below including their applicable modifications at the time of the declaration EU directives 2014 30 EU EMC Directive 2011 65 EU RoHS Directive The following harmonised s...

Page 37: ...Notes PG I SE Series Version 1 04 37 18 Notes...

Page 38: ...www unicraft de...

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