Spare parts
PG-I SE Series | Version 1.04
33
15.3Spare parts drawings PG-I 80 SE
Spare parts drawing 1
Fig. 48: Spare parts drawing
1 PG-I 80 SE
Page 1: ...Operating Instructions Generator PG I 42 SE PG I 80 SE PG I 80 SE PG I 42 SE ...
Page 2: ... Type plate 7 5 Transport packaging storage 7 5 1 Packaging 8 5 2 Storage 8 6 Description of the device 10 6 1 PG I 42 SE 10 6 2 PG I 80 SE 10 7 Control elements and functions 11 7 1 PG I 80 SE 11 8 Preparation and set up 12 8 1 Preparation PG I 42 SE and PG I 80 SE 12 8 2 Power generation capacity 15 9 Start Up 15 9 1 Before starting 16 10 Starting the PG I 42 SE generator 17 10 1 Activation of t...
Page 3: ...ing the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of the art technology and our long term knowledge and experiences into consideration In the following cases the manufacturer is not liable for d...
Page 4: ...tion he must train the personnel at regular intervals and inform them about the dan gers The operator must provide the personnel with the necessary protective equipment and instruct them to wear the required protective equipment in a bin ding manner Furthermore the operator is responsible for ensuring that the machine is always in perfect technical condition The following therefore applies The ope...
Page 5: ...rate the generator only on horizontal surfaces to ensure optimum flow of oil and fuel to the motor If operation on horizontal surfaces is not possible the user must install suitable mounting and levelling de vices to ensure safe stand the generator Always wear firm and dry shoes while working on the generator Never work barefoot Do not operate the generator if you are tired or under the influence ...
Page 6: ...or disconnect the igni tion cable and place it in a place where it cannot touch the plug Use only approved spark plug te sters Do not run the machine in rooms with a potentially explosive atmosphere In an emergency do not use water to extinguish fi res only special safety systems powder fire extin guishers etc If it is necessary to work near the machine it is necessary to use hearing protection he...
Page 7: ...ver drain the fuel and ensure that no acid or vapours escape from the battery if any For transport on road vehicles check the entire mass of the machine Never start the generator inside a vehicle Transport with a forklift lift truck For transport with a sufficiently dimensioned lift truck or forklift truck the generator must stand upright and secu red against falling over on a level firm surface e...
Page 8: ...ess fuel into a suitable contai ner 8 Remove the spark plug connector and spark plug and pour a tablespoon of oil into the cylinder 9 Slowly pull the cable to move the piston in the cylinder to distribute the oil and lubricate the cylinder 10 Replace the spark plug and spark plug connector 11 If the power generator contains a battery disconnect and charge it as described in the instructions 12 Cle...
Page 9: ...for leaking fuel If this is detected the carbu retor must be disassembled and cleaned or replaced If no fuel leaks are detected set the fuel tap to OFF 3 Check oil level and top up with clean fresh oil if neces sary 4 Check the air filter and clean it of obstacles such as beetles or cobwebs If necessary clean as described in the air filter section 5 If the generator contains a battery connect it a...
Page 10: ...FF switch ECO mode 12 Connection for 230V consumer 13 Circuit breaker 9A 14 Output 12 V DC 15 Ground connection 16 Control lights 17 Pull wire starter 6 2 PG I 80 SE Fig 4 Generator PG I 80 SE 1 Control lights 2 ON OFF Motor switch 3 ON OFF switch ECO 4 USB port 5 OFF button 16 A 6 Main switch 7 Sockets 8 Grounding circuit breaker 9 Multi Switch Choke 10 11 12 13 14 15 16 17 5 4 6 1 2 3 7 8 9 Fuel...
Page 11: ... restarted until oil has been refilled and the correct level has been reached Motor ON OFF switch In to start the generator the switch must be set to I If the switch is set to O the motor is stopped and cannot be started Parallel connector between 2 generators The parallel connection of two generators enables a cor respondingly increased power consumption of the connected loads Wire rope hoist Use...
Page 12: ...ig 5 Open cover PG I 80 SE Step 2 First connect the red cable to the positive pole and then the black cable to the negative pole Make sure that all connections are secure Step 3 Secure the terminals with the rubber covers if present NOTE The closed fuel tap prevents the carburettor from fil ling up with fuel during storage and transport To use up the remaining fuel turn the fuel tap to O and leave...
Page 13: ...ck clean and replace it in the opening Do not rethread the dipstick Step 5 Pull the dipstick out again and check the engine oil level The engine oil level should be be tween the minimum and maximum mark on the dipstick Step 6 Top up engine oil if the level is too low Fig 8 Fill engine oil Step 7 Replace the cap dipstick and secure it B Model PG I 42 SE Step 1 Remove the oil filler cap dipstick to ...
Page 14: ...f oil DANGER Check the oil frequently during the running in period Refer to the Maintenance section for recommended service intervals DANGER We consider the first 5 operating hours as the run ning in period for the unit During the running in period stay at or below 50 of the rated power and occasionally vary the load to allow the stator win dings to heat up and cool down Adjusting the load also ch...
Page 15: ...bilize Step 6 Repeat steps 4 and 5 for each additional con sumer 9 Start Up DANGER Use regular unleaded gasoline with a minimum octane number of 85 Never use old stale or contaminated gasoline or an oil gas mixture Do not let dirt or water into the fuel tank Do not mix oil and gasoline Fill the tank to approx 6 mm below the top edge of the tank to allow for fuel expansion DO NOT pump the fuel dire...
Page 16: ...rinkler system or when your hands are wet may result in electric shock Use protective goggles Wear safety boots Wear protective clothes NOTE Before putting the generator into operation for the first time please note the following points Make sure that the generator is on a flat horizontal and stable surface Ensure that no power consumer is connected to the generator The oil is not supplied The oil...
Page 17: ...the PG I 42 SE gene rator Step 1 Make sure the generator is on a level surface Disconnect all electrical loads from the genera tor Never start or stop the generator when electrical appliances are connected or switched on Step 2 Turn the fuel valve to ON Fig 15 Open the fuel cock Step 3 Pull out the choke lever completely Fig 16 Pull out the choke l ATTENTION Never fill the tank while the engine is...
Page 18: ...wer re quired to keep the loads running Watt Volt x Ampere Step 3 Consider the starting currents of the consumers Step 4 Plug in the desired single phase 230 Volt 50 Hz AC consumers and switch them on The connection of a power generator to the power lines of your power supply company or to another power source must be clarified in advance with the network operator NOTE If the generator is used at ...
Page 19: ...the voltage requirements for the application Step 3 Set the Eco switch to OFF If you want to use the Eco system set the Eco switch to ON after the engine warms up after 2 or 3 minutes Fig 19 ECO Button Step 4 Turn the multiswitch to the position START Fig 20 Multiswitch Electrical start Set the motor switch to START and hold for 5 seconds When the engine starts the starter motor stops automa tical...
Page 20: ... then turn the multiswitch to the RUN position Fig 24 RUN Position Connect the consumer 11 1Switching off the generator Step 1 Switch off and disconnect all electrical consu mers Never start or stop the generator when electrical appliances are connected or swit ched on Step 2 Let the generator idle for a few minutes to stabi lize the internal temperatures of the engine and generator Step 3 Set the...
Page 21: ...reas the registration of power generators with local utility companies is required by law Check the local regulations for proper registration and use DANGER Maintain a free space of at least 1 meter on all sides of the product during operation and storage even overhead Allow to cool for at least 30 minutes before storage Heat generated by exhaust and fumes may be sufficient to cause severe burns a...
Page 22: ...e products Before putting the generator back into operation make sure that it is completely dry NOTE The warranty does not cover parts of the generator that have been misused or negligently handled by the operator For full warranty coverage the opera tor must operate the generator as described in the manual Regular adjustments must be made to ensure pro per operation of the generator Follow the in...
Page 23: ... the filling opening well with the cap and reinstall the cover Step 9 Wipe up spilled oil Always check the oil level be fore starting the engine Step 10 Dispose of the used oil properly 12 5 2 Spark plug maintenance Used Spark plug OEM Spark Plug TORCH F6RTC Check the spark plug regularly replace if necessary The generator then starts more easily and runs better Step 1 Switch off the power generat...
Page 24: ...rk arrester Step 2 Unscrew the screws and remove the cover on the back of the power generator Step 3 Remove the spark arrester Step 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush Fig 31 Clean spark protection Step 5 Remove the carbon deposits on the silencer and on the spark guard with a small wire brush Caution Do not damage the silencer and spark arrester...
Page 25: ...lter cover clip pull the cover down from the unit remove the air filter cover and set it aside Step 3 Remove the air filter Fig 33 Remove filter Step 4 Wash the air filters with warm soapy water Rinse and squeeze to dry Step 5 Reinsert the air filters remove the maintenance flap 12 6 2 Replace engine oil For optimum performance the engine oil should be changed every 100 operating hours or every 6 ...
Page 26: ...lean dirt from the spark plug base Step 4 Remove the spark plug with a spark plug wrench Fig 36 Spark plug Step 5 Check the spark plug Replace it if the electrode is worn or dirty or the insulator has cracks or chipping Step 6 Measure the spark plug electrode gap with a fee ler gauge Correct the gap if necessary by ca refully bending the side electrode The gap should be 0 7 to 0 8 mm 0 028 to 0 03...
Page 27: ...eshooting Faults Possible cause Solution The generator won t start No fuel Defective spark plug Load connected at start Water in fuel Refuel Replace the spark plug Remove load from device Drain and refill fuel Generator does not start genera tor starts but runs unstable Low oil level Choke in the wrong position loose ignition cable Dirty air filter Refill with oil Place choke in correct position A...
Page 28: ...equest the product specific data sheets 15 Spare parts 15 1Ordering spare parts The spare parts may be purchased with the authorised dealer or directly with the manufacturer Please find the corresponding contact data in Chapter 1 2 Customer service Indicate the following basic information for requests or orders of spare parts Type of device Item No Position No Year of construction Quantity Require...
Page 29: ... shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised dealer 15 2 1 Spare parts drawings PG I 42 SE Spare parts drawing 1 Fig 39 Spare parts drawing 1 PG I 42 SE Spare parts drawing 2 Fig 40 Spare parts drawing 2 PG I 42 SE ...
Page 30: ...30 PG I SE Series Version 1 04 Spare parts Spare parts drawing 3 Fig 41 Spare parts drawing 3 PG I 42 SE Spare parts drawing 4 Fig 42 Spare parts drawing 4 PG I 42 SE ...
Page 31: ...Spare parts PG I SE Series Version 1 04 31 Spare parts drawing 5 Fig 43 Spare parts drawing 5 PG I 42 SE Spare parts drawing 6 Fig 44 Spare parts drawing 6 PG I 42 SE ...
Page 32: ...ries Version 1 04 Spare parts Spare parts drawing 7 Fig 45 Spare parts drawing 7 PG I 42 SE Spare parts drawing 8 Fig 46 Spare parts drawing 8 PG I 42 SE Spare parts drawing 9 Fig 47 Spare parts drawing 9 PG I 42 SE ...
Page 33: ...Spare parts PG I SE Series Version 1 04 33 15 3Spare parts drawings PG I 80 SE Spare parts drawing 1 Fig 48 Spare parts drawing 1 PG I 80 SE ...
Page 34: ...34 PG I SE Series Version 1 04 Spare parts Spare parts drawing 2 Fig 49 Spare parts drawing 2 PG I 80 SE ...
Page 35: ...Electrical circuit diagram PG I 42 SE and 80 SE PG I SE Series Version 1 04 35 16 Electrical circuit diagram PG I 42 SE and 80 SE Fig 50 Electrical circuit diagramPG I 42 SE and 80 SE ...
Page 36: ...as the other applied directives below including their applicable modifications at the time of the declaration EU directives 2014 30 EU EMC Directive 2011 65 EU RoHS Directive The following harmonised standards have been applied DIN EN ISO 60204 1 2006 AC 2010 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 8528 13 2016 Reciprocating internal combustion engin...
Page 37: ...Notes PG I SE Series Version 1 04 37 18 Notes ...
Page 38: ...www unicraft de ...
