background image

20

Rubinetto di carico

impianto

fig. 22

Installation  info

fig. 23

2.4 - FILLING THE SYSTEM

After completing all the connections of the
system the heating circuit can be filled.
This filling operation must be performed with
care as follows:
-

open the air vents of the radiators and che-
ck that the automatic air vent in the boiler
is functioning;

-

gradually open the special water inlet tap
and check operation of any automatic air
vents installed in the system;

-

close the air vents on the radiators as soon
as water comes out;

-

use the pressure gauge on the boiler to
check that the pressure has reached the
value of 0.8/1bar;

-

close the water inlet tap and then release
the air again through the radiator air vents;

-

after switching on the boiler and after the
system has reached the correct tempera-
ture, stop the pump and repeat the air re-
lief operations;

-

let the system cool down and then adjust
the water pressure to 0.8/1 bar.

WARNING

To optimise the efficiency and safety of
heating systems used for domestic pur-
poses, to keep them in good working or-
der over time, to ensure long-lasting effi-
cient functioning also of ancillary equip-
ment and to minimise energy consump-
tion, thus complying with relative standar-
ds and laws, it is essential to treat the
water using specific products compatible
with multimetal systems.

WARNING

The low water level safety pressure switch
does not give electrical impulse to the burner
to ignite when the pressure is lower than 0.4/
0.6 bar. The pressure of the water in the hea-
ting system must not be lower than 0.8/1bar;
if this value is lower use the water inlet tap on
the boiler to adjust the pressure.
This must be performed when the system is
cold. Use the temperature and pressure gau-

ge on the boiler to read the pressure value of
the circuit.

NB:

After a given period of inactivity
the pump could be blocked.
Before switching on the boiler it
is important to restart the pump
as follows: loosen the protection
screw in the centre of the pump en-
gine, in sert a screwdriver in the hole
and then manually rotate the pump
shaft clockwise.
Once the pump has been restarted
tighten the protection screw
and check that there are no water
leaks.

WARNING
Once the protection screw has been remo-
ved a little water may leak out. Before re-
placing the cover of the boiler dry any wet
surfaces.

Example:

At 25°C, the nominal resistance is 10067 Ohm
At 90°C, the nominal resistance is     920 Ohm

Relation between the temperature (°C) and nominal resistance (Ohm)
of the heating sensor SR and D.H.W. sensor SS

TABLE OF RESISTANCE VALUES AS A FUNCTION OF THE TEMPERATURE
OF THE HEATING SENSOR (SR) AND D.H.W. SENSOR (SS)

T°C

0

1

2

3

4

5

6

7

8

9

0

32755

31137

29607

28161

26795

25502

24278

23121

22025

20987

10

20003

19072

18189

17351

16557

15803

15088

14410

13765

13153

20

12571

12019

11493

10994

10519

10067

9636

9227

8837

8466

30

8112

7775

7454

7147

6855

6577

6311

6057

5815

5584

40

5363

5152

4951

4758

4574

4398

4230

4069

3915

3768

50

3627

3491

3362

3238

3119

3006

2897

2792

2692

2596

60

2504

2415

2330

2249

2171

2096

2023

1954

1888

1824

70

1762

1703

1646

1592

1539

1488

1440

1393

1348

1304

80

1263

1222

1183

1146

1110

1075

1042

1010

979

949

90

920

892

865

839

814

790

766

744

722

701

Summary of Contents for IVEN B60 TFS 24

Page 1: ...IVEN B60TFS 24 00334052 1st edition 03 2011 INSTALLATION USE AND MAINTENANCE IVEN B60TN 24 ...

Page 2: ...airs to the boiler Non observance of the above requirement may jeopardize the safety of the boilers and expose people animals and property to danger To guarantee efficiency and correct functioning of the equipment it is legally binding to service the boilers once a year according to the schedule indicated in the relative section of this manual In the event of long periods of inactivity of the boil...

Page 3: ... pipe configuration pag 12 2 2 8 Discharge of flue gas into coaxial pipes with a diameter of 100 60 mm Type A accessories pag 13 2 2 9 Flue gas discharge and air suction with separate pipes with 80 mm diameter pag 14 2 2 10 Measurements of combustion efficiency pag 16 2 2 11 Connection to the gas mains pag 16 2 2 12 Hydraulic connection pag 17 2 2 13 Connection to the power mains pag 17 2 3 Wiring...

Page 4: ...tat 85 C Three way motorised valve Three speed circulation pump with auto matic air vent Manual air vent for system filling 7 5 litre expansion vessel System water inlet tap Safety pressure switch for low water level Control panel with IP44 class protection Temperature and pressure gauge Warning light for presence of power re quest for heating burner in function cut off D H W temperature selector ...

Page 5: ...t F D C W inlet R Return from system 1 3 bar safety valve 2 3 way valve 3 Water pressure switch 4 Pump with automatic air vent 5 Ignition card 6 Gas valve 7 Ignition electrode 8 Burner 9 Ionisation electrode 10 Overheating safety device 11 Heat exchanger 12 Temperature probe 13 Flue gas circuit safety pressure switch 14 Manual air vent 15 Heating expansion vessel 16 Storage tank 17 D H W expansion...

Page 6: ...rner nozzles Minimum rate of the heating circuit Minimum pressure of the heating circuit Maximum pressure of the heating circuit Minimum pressure of the D H W circuit Maximum pressure of the D H W circuit Storage tank capacity Power supplyVoltage Frequency Fuse on the supply mains Maximum absorbed power TN 24 Maximum absorbed power TFS 24 Net weight TN 24 Net weight TFS 24 Consumption of natural g...

Page 7: ...be disposed of accordingly Keep the packaging out of the reach of chil dren as it represents a choking and suffoca tion hazard UNICAL waives all liability for injury to per sons and animals or damage to property resulting from non observance of the abo ve The packaging contains the copper pipe kit for hydraulic connec tion of the boiler to the heating and water system and to the gas mains a bag wi...

Page 8: ...is a space of 436 mm between the axis of the holes in the boiler bracket and the ceiling C D H W outlet 1 2 F D C W inlet 1 2 G Gas inlet 3 4 M Heating system flow 3 4 R Return from system 3 4 2 2 3 ASSEMBLING THE BOILER Before connecting the boiler to the D H W and heating system pipes carefully clean the pi pes to remove all traces of metal resulting from processing and welding operations as wel...

Page 9: ...more than twice the diameter before joining the chimney Direct emission into the atmosphere Natural draught boilers can discharge combu stion products directly into the atmosphere using a duct which goes through the outside walls of the building connected to a flue exhaust terminal The exhaust duct must also comply with the following requirements the sub horizontal part inside the building must be...

Page 10: ...the building fig 8 After 15 minutes the boiler will automatically reset It is absolutely forbidden to tamper with and or exclude the safety device If the boiler cuts off regularly check the flue gas exhaust duct This duct may be obstructed or may be unsuitable for the discharge of flue gas into the atmosphere UNICAL waives all liability for damage cau sed as a result of incorrect installation use ...

Page 11: ...wo vertical terminals M 1500 Between two horizontal terminals N 1000 From a facing front surface without opening or teminals within a radius of 3 mt from smoke outlet point O 2000 As above but with openings or terminals within a radius of 3 mt from smoke outlet point P 3000 NOTES 1 Terminals below a practicable balcony shall be arranged in such a way as to assure that the total run of smokes from ...

Page 12: ...th end sections must be located within a 500 mm square C42 Boiler designed for connection to col lective chimneys including two ducts one for the suction of com bustion air and the other for the exhaust of the combustion products through coaxial or dual ducts The chimney must comply with rele vant applicable law provisions C52 Boiler with separate combustion air suction and combustion product exha...

Page 13: ...h additional bend the maxi mum allowable length must be reduced by 1 metre Moreover the duct must have a downward dip of 1 towards the outlet point to prevent rain water from getting into the duct Type C32 The minimum lenght of vertical coaxial ducts is 0 5 metres The maximum allowa ble length of vertical coaxial ducts is 4 me tres including the stack for each additio nal bend the maximum allowabl...

Page 14: ...ing on the type of installation For all installations with a load loss of less than or equal to 40 Pa it is necessary the fit the diaphragm pro vided inside the flue gas discharge duct see fig 12 Important If the flue gas discharge duct has to run through walls and or infrastructures or if it is easily accessible it must be properly insulated as it can reach very high tempe ratures over 120 C Diap...

Page 15: ...15 fig 15 500 _ Installation info Example No 1 Primary air suction from perimeter wall and flue gas discharge on roof Maximum allowable load loss 65 Pa ...

Page 16: ...terminal 5 Pa Tot pressure loss 80 Pa 2 2 10 MEASUREMENTS OF COMBUSTION EFFICIENCY Type A accessories Coaxial ducts To determine combustion efficiency the fol lowing measurements must be made the combustion air measured in hole 2 see fig 17 the flue gas temperature and CO2 measu red in hole 1 see fig 17 Type B accessories Dual ducts To determine the combustion efficiency the following measurements...

Page 17: ...e nience of installing a domestic device to dose products of food purity which can be used to treat the drinking water It is always advisable to treat the water if the supply water has a hardness value of more than 20 F WARNING Due to its pH value water supplied from normal water softeners may not be compa tible with some components of the heating system IMPORTANT The outlet of the safety valves i...

Page 18: ...ON 230 V 50 Hz BLUE BROWN BROWN BLACK IG BROWN BLUE ALIMENT A TION 230 V 50 Hz TA BLACK A3 A2 GND2 GND3 A1 Y2 Y1 LINE 2 1 GND1 ROOM STA T 1 2 HTL GND1 2 5 HIGH A4 P3 A6 A5 4 3 SOFTL P2 TA PC 160 P1 CH POWER TMOD 1 A3 GND2 GND3 GND LINE NEUTRAL Y2 Y1 ROOM STA T MAIN SWITC H A1 A2 1 2 TMOD TA ON OFF T A OMODULATING HLT SEEPER CONTACT PT 3 HIGH BURNER LEVEL LOW 4 5 SOFTL BURNER LEVEL HIGH NATURAL GAS...

Page 19: ... BLACK BLEU BLACK ORANGE WHITE RED BLU YELLOW GREEN TEFLON RED E ACC 1 TEFLON WHITE E RIV GREEN ALIMENTAT 230 V 50 Hz ALIMENTAT 230 V 50 Hz ELECTRODE OUTLET CONNECTION MODULATING BOARD MODULATING BOARD CONNECTION BROWN BLEU YELLOW GREEN BROWN BLEU BLEU BLEU BLEU BROWN BLACK ORANGE BROWN IVEN B60 TN 24 IVEN B60 TFS 24 ...

Page 20: ...in the hea ting system must not be lower than 0 8 1bar if this value is lower use the water inlet tap on the boiler to adjust the pressure This must be performed when the system is cold Use the temperature and pressure gau ge on the boiler to read the pressure value of the circuit NB After a given period of inactivity the pump could be blocked Before switching on the boiler it is important to rest...

Page 21: ...cians All the burners leave the factory calibrated and tested If it is necessary to change the calibration fol lowing changes in the type of gas or adapta tion to the supply network conditions it is necessary to recalibrate the gas valve To correctly regulate the gas valve follow the steps below A Setting maximum power Check the feed pressure value see NOZ ZLES PRESSURES table Remove the plastic c...

Page 22: ...l panel in the cor rect position Check the pressure upstream of the gas valve see NOZZLES PRESSURES ta ble and regulate the burner pressure as instructed in the section entitled HOW TO ADJUSTTHE BURNER Check that the burner works correctly Make sure there are no gas leaks Lastly fill in the gas change label provided with the conversion kit and affix it to the boiler next to the specification stick...

Page 23: ...matically adapts the thermal power to the features of the heating system By ope rating potentiometer P1 you effectively li mit the maximum power of the boiler and hence its pickup capacity Using the pressure thermal power graph fig 29 Assuming that the heating system has a total absorption of 18 kW using the graph in figure 29 you can determine the maxi mum pressure at which the burner can be set ...

Page 24: ...uits is lower than 15 C Heating water temperature control C This knob is used to set the required tem perature of the heating circuit The tempe rature range is 35 85 C D H W temperature control D This knob is used to set the required stora ge temperature for the D H W in the boiler The temperature range is 35 60 C Pressure gauge G This device displays the pressure of the water in the heating syste...

Page 25: ...declines all responsibility for injury to persons and animals and damage to pro perty resulting from tampering or impro per operations on the boiler If the boiler remains inactive and disconnected from the power supply for long periods it may be necessary to reset the pump This operation which entails disassembling the outside cover and working on internal par ts of the boiler must be performed by...

Page 26: ...F factor N stars based on the quality of water declared EN 13203 1 19 PMW Max pressure D H W system 20 T max Max temperature D H W system C Electrical features 21 Electrical power supply 22 Consumption 23 Protection grade D Countries of destination 24 Direct and indirect country of destination 25 Gas family 26 Supply pressure E Factory setting 27 Adjusted for gas type X 28 Space for national brand...

Page 27: ...27 ...

Page 28: ... ad errori di trascrizione o di stampa Si riserva altresìil diritto di apportare ai propri prodotti quelle modifiche che riterrà necessarie o utili senza pregiudicarne le caratteristiche essenziali AG S P A 46033 casteldario mantova italia tel 0376 57001 r a telefax 0376 660556 ...

Reviews: