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16 

 

Clean the finned coil by means of compressed. 

Check out that all the terminals on the electric board as well as on the terminals of the 

compressor are properly fixed. 

Tightening of water connections. 

Check out the tightening and the balancing of the fan blades. 

Correct voltage. 

Correct absorption. 

Check the refrigerant charge. 

Check the working pressures, and superheat and subcooling. 

Check of the efficiency of circulation pump. 

Check the expansion tank. 

If the unit should be out of service for a long period, discharge water from the piping and from 

heat exchanger. This operation is necessary if, during seasonal stoppages, ambient 

temperature is expected to go down below the freezing point of the employed fluid. 

 
9.1

 

CLEANING OF THE FINNED BATTERY 

To perform a proper cleaning, follow the below instructions: 

a) Removal of the surface dirts. Deposits like leaves, fibers, etc. must be removed using a vacuum cleaner (use a brush or other 

soft  tool, carefully avoiding rubbing with metal or abrasive parts). If you decide to use compressed air,  it is necessary to pay 

attention to keep the air flow always perpendicular to the surface of the heat exchanger for not to bend the aluminum fins. Be 

careful not to bend the fins with the nozzle of the compressed air lance. 

b) Rinse. Wash with water. It is possible to use chemical substances (specific detergents for finned batteries). Rinse by running the 

water inside each single passage of the fins, until they are perfectly cleaned. Be careful to direct the water jet perpendicular to the 

surface of the heat exchanger for not to bend the aluminum fins. Avoid hitting the battery with the water hose. It is recommended 

to place your thumb on the end of the rubber pipe to obtain the pressure of the desired water jet instead of using special nozzles 

that could hit the heat exchanger and damage it. 

 

WARNING: Do not use high-pressure cleaners to clean the heat exchangerin order to prevent excessive pressure from causing 

irreparable damage. Damages caused by cleaning  using  unproper  chemicals  substances  or too high water pressures are not 

recommended and will not be recognized. 

WARNING: The aluminum fins are thin and sharp. Be very careful to use appropriate PPE to avoid cuts and abrasions. Properly 

protect the eyes and face to avoid splashing of water and dirt during sufflage. Wear waterproof shoes or boots and clothing that 

covers all parts of the body. 

For the units that are installed in an aggressive atmosphere with a high level of fouling, the cleaning of the heat exchanger must 

be part of the routine maintenance program. On this type of installation, all the dust and deposited particulates on the heat 

exchanger must be removed as soon as possible by periodic cleaning, following the procedures described above. 

9.2

 

EXTRAORDINARY MAINTENANCE 

All extraordinary maintenance work must be carried out by an authorized service center. 

9.3

 

ENVIRONMENTAL PROTECTION 

According to the norms dealing with the use of depleting stratospheric ozone substances, it is forbidden to release refrigerants 

fluids in the atmosphere. They have to be collected and delivered to the seller or to proper gathering points at the end of their 

operating life. Refrigerant R410A is mentioned among controlled substances and for this reason it has to be subjected to the 

mentioned norms. 

A particular care is recommended during service operations in order to reduce as much as possible any 

refrigerant loss. 

10

 

DISPOSAL 

Once the unit is arrived at the end of its life cycle and needs to be removed or replaced, the following operations are 

recommended: 

  the refrigerant has to be recovered by trained people and sent to proper collecting centre; 

 

any non-freezing solutions added to the hydraulic circuit must be recovered and disposed of properly; 

  compressors’ lubricating oil has to be collected and sent to proper collecting centre; 

 

the electronic components such as regulators, driver cards and inverters must be disassembled and sent to collection centers; 

  the frame and the various components, if not serviceable any longer, have to be dismantled and divided according to their 

nature, particularly copper and aluminium, which are present in conspicuous quantity in the unit. These operations allow easy 

material recover and recycling process, thus reducing the environmental impact. 

Summary of Contents for HP OWER ONE 70

Page 1: ...User s and Installer s Manual 70 90 120 140 160 ONE...

Page 2: ...3 Plant circuit charging 10 5 4 4 Plant drainage system 10 5 4 5 Hydraulic circuit 11 5 5 REFRIGERANT DIAGRAM OF HP_OWER ONE 70 90 11 5 6 REFRIGERANT DIAGRAM OF HP_OWER ONE 120 12 5 7 REFRIGERANT DIA...

Page 3: ...6 3 MODELS HP_OWER ONE 140 160 37 16 4 ACCESS PROCEDURE TO THE INTERNAL PARTS OF THE UNIT 38 16 4 1 Mod HP_OWER ONE 70 90 38 16 4 2 Mod HP_OWER ONE 120 38 16 4 3 Mod HP_OWER ONE 140 160 39 17 REGISTER...

Page 4: ...trained to update the manuals for previous versions of machines It s recommended that the user must follow the instructions contained in this booklet especially those concerning the safety and routine...

Page 5: ...afety Operators have to know how to use personal protective devices and have to know the accident prevention guidelines contained in national and international laws and norms 4 1 WORKERS HEALTH AND SA...

Page 6: ...ed to use the following personal protective equipment Protective clothing Maintenance men and operators have to wear protective clothing that complies with the basic safety requirements currently in f...

Page 7: ...for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavier than air and can cause suffo...

Page 8: ...PERSONNEL Before any operation on the unit make sure the power supply is disconnected WARNING MOVING PARTS RISK OF DEATH Disconnect the power supply and ensure that the fan is stopped before opening t...

Page 9: ...ssel have a limited volume The installator have to provide a further expansion vessel if it is necessary WARNING Unit water inlet pipe have to be in correspondence with the connection labelled WATER I...

Page 10: ...able Make sure that an extractable cartridge filter and a dirt separator have been installed WARNING It is required to proceed by air purging periodically in order to eliminate the accumulated air in...

Page 11: ...valve G Safety valve D High efficiency circulating pump with H Pressure gauge 5 5 REFRIGERANT DIAGRAM OF HP_OWER ONE 70 90 IN OUT DT ST LP HP 4WV LR EEV FL FL C CLS Pr PV PV MF SE M P C COMPRESSOR CLS...

Page 12: ...differential circuit breakers for each electric line proper grounding for the plant etc Power cables electric protections and line fuses have to be sized according to the specifications listed in the...

Page 13: ...unication X 5 1 Modbus RTU signal connection for remote control panel R X 4 1 Modbus RTU ground reference connection for remote control panel GNDR X 12 1 Remote control panel power supply 12V 50Hz 500...

Page 14: ...ion and locked with fastening screws before start up WARNING The unit must be connected to the electrical network and should be in STAND BY mode powered closing the general switch in order to operate...

Page 15: ...ause serious wounds Be very careful when operating in their surroundings After maintenance operations re install the cover panels and fix them by means of screws The refrigerant circuits must not be f...

Page 16: ...or too high water pressures are not recommended and will not be recognized WARNING The aluminum fins are thin and sharp Be very careful to use appropriate PPE to avoid cuts and abrasions Properly pro...

Page 17: ...phase by the manufacturer Risk due to Attentions Corrections Handling The handling may always be at risk of falling or tipping the unit Follow the instructions in the Handling paragraph and all the pr...

Page 18: ...54 8 01 8 81 4 69 12 1 12 7 5 5 13 76 15 1 7 10 15 21 15 90 Power input 3 kW 1 47 1 85 2 89 3 2 3 45 COP 3 W W 4 47 4 33 4 19 4 3 4 41 Thermal capacity min nom max 4 kW 2 24 6 15 6 76 2 85 7 92 8 71...

Page 19: ...h 5665 kWh warmer climate conditions 1252 kWh 1493 kWh 2164 kWh 2603 kWh 2774 kWh average climate conditions 5535 kWh 5647 kWh 6963 kWh 10090 kWh 9906 kWh colder climate conditions 8177 kWh 8823 kWh 9...

Page 20: ...C COPd 5 11 Tj bivalent temperature Pdh 5 3 kW Tj bivalent temperature COPd 2 68 Tj Operation limit temperature Pdh 5 0 kW Tj Operation limit temperature COPd 2 34 For air to water heat pump Tj 15 C i...

Page 21: ...C COPd 5 12 Tj bivalent temperature Pdh 5 5 kW Tj bivalent temperature COPd 2 62 Tj Operation limit temperature Pdh 5 1 kW Tj Operation limit temperature COPd 2 33 For air to water heat pump Tj 15 C...

Page 22: ...2 C COPd 6 78 Tj bivalent temperature Pdh 7 4 kW Tj bivalent temperature COPd 2 73 Tj Operation limit temperature Pdh 6 6 kW Tj Operation limit temperature COPd 2 38 For air to water heat pump Tj 15 C...

Page 23: ...C COPd 6 70 Tj bivalent temperature Pdh 9 7 kW Tj bivalent temperature COPd 2 50 Tj Operation limit temperature Pdh 8 9 kW Tj Operation limit temperature COPd 2 20 For air to water heat pump Tj 15 C...

Page 24: ...2 C COPd 5 42 Tj bivalent temperature Pdh 9 8 kW Tj bivalent temperature COPd 2 55 Tj Operation limit temperature Pdh 8 7 kW Tj Operation limit temperature COPd 2 22 For air to water heat pump Tj 15 C...

Page 25: ...kWh colder climate conditions 19616 kWh 18458 kWh 23346 kWh 31913 kWh 32713 kWh warmer climate conditions 4051 kWh 4679 kWh 7107 kWh 9036 kWh 9699 kWh average climate conditions 3 06 3 17 3 23 3 01 3...

Page 26: ...2 C COPd 6 02 Tj bivalent temperature Pdh 4 5 kW Tj bivalent temperature COPd 1 57 Tj Operation limit temperature Pdh 4 3 kW Tj Operation limit temperature COPd 1 45 For air to water heat pump Tj 15 C...

Page 27: ...12 C COPd 6 18 Tj bivalent temperature Pdh 5 0 kW Tj bivalent temperature COPd 1 72 Tj Operation limit temperature Pdh 4 4 kW Tj Operation limit temperature COPd 1 44 For air to water heat pump Tj 15...

Page 28: ...12 C COPd 5 27 Tj bivalent temperature Pdh 6 7 kW Tj bivalent temperature COPd 2 00 Tj Operation limit temperature Pdh 5 7 kW Tj Operation limit temperature COPd 1 59 For air to water heat pump Tj 15...

Page 29: ...2 C COPd 6 30 Tj bivalent temperature Pdh 9 3 kW Tj bivalent temperature COPd 1 80 Tj Operation limit temperature Pdh 8 3 kW Tj Operation limit temperature COPd 1 51 For air to water heat pump Tj 15 C...

Page 30: ...12 C COPd 6 50 Tj bivalent temperature Pdh 9 1 kW Tj bivalent temperature COPd 1 65 Tj Operation limit temperature Pdh 7 4 kW Tj Operation limit temperature COPd 1 30 For air to water heat pump Tj 15...

Page 31: ...abel stuck on right side panel of the unit 13 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE Below the characteristic curves corresponding to Head pressure Water flow without head losses of the hydronic ki...

Page 32: ...32...

Page 33: ...33...

Page 34: ...feasibility study and evaluation of changes to be made according to your requests The maximum temperature that can be maintained at the outlet of the evaporator is 25 C Higher temperatures up to a ma...

Page 35: ...35 Below the operation limits are graphed in the case of air conditioning and sanitary hot water production WATER CHILLER HEAT PUMP MODES DOMESTIC HOT WATER MODE...

Page 36: ...low rate and pressure drop correction factors are to be applied directly to the values given for operation without glycol The water flow rate correction factor is calculated in order to get the same t...

Page 37: ...37 464 9 454 8 393 4 912 5 120 1 173 8 IN 106 1 146 6 673 1046 7 139 5 OUT 16 3 MODELS HP_OWER ONE 140 160 IN OUT 1 M...

Page 38: ...and those positioned on the battery side of the unit To remove the side panel pull it up in order to free the tab of the base coupling which is indicated as C in detail B and remove it 16 4 2 Mod HP_...

Page 39: ...the front panel and then push the panel downward to remove the interlocking tab Detail A pull the panel forward to remove it 3 Twist off the screw number 12 and those placed of the battery side of the...

Page 40: ...40 17 REGISTER OF OPERATIONS OF MAINTENANCE...

Page 41: ...41 4 5...

Page 42: ...a...

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Page 44: ...It also reserves the right to modify its products as deemed necessary or useful without jeopardising their essential features 46033 casteldario mantova italia tel 39 0376 57001 fax 39 0376 660556 inf...

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