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34 

 

14

 

OPERATION LIMITS 

14.1

 

EVAPORATOR WATER FLOW RATE 

The nominal water flow rate is referred to a ∆T equal to 5°C, between the evaporator’s inlet and outlet temperature

s. The allowed 

maximum flow rate is corresponding to ∆T=3°C; higher values may cause too high pressure drops. The allowed minimum water 

flow rate is corresponding to ∆T=8°C

 (except for the HP_OWER ONE 70 model  for which 

a maximum temperature difference of 

∆T=

6,25°C is allowed

 and for the HP_OWER ONE 90  “V4 08” where the maximum temperature difference is 7,5°C). Insufficient 

values may cause too low evaporating temperatures with the intervention of safety devices which would stop the unit and, in 

some particular cases, the water can freeze in the evaporator coil causing the refrigeration circuit to break down. 

We enclosed below a most accurate table showing the minimum flow rates that to ensure for the plate heat exchanger for a the 

proper  operation  of unit  according to the model (

note:

  the water flow switch  is used  for preventing  the freezing sensor from 

failure in the case of insufficient water flow but it does not ensure the required minimum flow rate which allows the unit to work 

properly) 

Models 

HP_OWER ONE 

70 

90 

120 

140 

160 

Required minimum water flow rate 

[m

3

/h] 

0,71 

0,86  1,30 

1,48 

1,64 

Required maximum water flow rate 

[m

3

/h] 

1,88 

2,30  3,47 

3,95 

4,37 

As a first approach, and in the absence of other detection systems, the proper flow rate for getting the best performance from 

your unit can be found at maximum speed of the circulator, using  the pressure gauges for controlling the pressure difference 

between the return and the delivery water on the outside water connections of the unit and make sure that such value is equal or 

less than the static pressure indicated on the curves shown in paragraph 13 for the respective models. 

14.2

 

COLD WATER TEMPERATURE (SUMMER OPERATION) 

The allowed minimum temperature at the evaporator’s outlet is 5°C; for more lower temperatures please contact us. In this case 

contact our company for the feasibility study and evaluation of changes to be made according to your requests. The maximum 

temperature that can be maintained at the outlet of the evaporator is 25°C. Higher temperatures (up to a maximum of 40°C) can 

anyway be tolerated during transitions and start-up phases of the system. 

14.3

 

HOT WATER TEMPERATURE (WINTER OPERATION) 

Once the system is working at the right temperature, the inlet hot water temperature should not to be lower than 25°C; the 

lowest  values  that are not related to transitional or start-up stages may cause system’s malfunction  and possible compressor 

breakdowns. The maximum outlet water temperature have not to exceed 58°C. At this temperature, the power consumption and 

performance in terms of C.O.P. are enhanced if the outdoor temperature is higher than 5°C, even if the unit is still able to operate 

up to the limit temperature that are reported in the envelope. 

For higher temperatures than those pointed out, especially if have a concomitant with the reduction of the water flow rate, it may 

cause abnormalities to the normal operating of the unit, or the safety devices act in critical cases. 

14.4

 

AMBIENT AIR TEMPERATURE AND SUMMARIZING TABLES 

The units are designed and manufactured to operate, in summer operation, with the condensate control, with outdoor air 

temperatures ranging between -10°C and 46°C. While operating as a heat pump, the allowed range of the outdoor temperature 

goes from -20°C to 40°C as a function of the water outlet temperature as indicated in the below table. 

     Operation limits 

Water chiller mode 

Ambient temperature 

Minimum -10°C          M46°C 

Water outlet temperature 

M5°C           M25°C 

Heat pump mode

 

Ambient temperature  

Minimum -20°C          M30°C 

Water outlet temperature 

M25°C         M58°C*/+63°C** 

Heat pump mode for sanitary hot water

 

Ambient temperature with maximum water temperature 38°C 

Minimum -20°C          M40°C 

Ambient temperature with maximum water temperature 55°C 

Minimum -10°C          M35°C 

Water outlet temperature 

M20°C         M58°C*/+63°C** 

(*) The setting of the unit is 57°C, the value of the maximum temperature takes into account the hysteresis of 1°C present on the 

parameter. 

(**) with a supplementary electric heater (not supplied) 

Summary of Contents for HP OWER ONE 120

Page 1: ...User s and Installer s Manual 70 90 120 140 160 ONE...

Page 2: ...3 Plant circuit charging 10 5 4 4 Plant drainage system 10 5 4 5 Hydraulic circuit 11 5 5 REFRIGERANT DIAGRAM OF HP_OWER ONE 70 90 11 5 6 REFRIGERANT DIAGRAM OF HP_OWER ONE 120 12 5 7 REFRIGERANT DIA...

Page 3: ...6 3 MODELS HP_OWER ONE 140 160 37 16 4 ACCESS PROCEDURE TO THE INTERNAL PARTS OF THE UNIT 38 16 4 1 Mod HP_OWER ONE 70 90 38 16 4 2 Mod HP_OWER ONE 120 38 16 4 3 Mod HP_OWER ONE 140 160 39 17 REGISTER...

Page 4: ...trained to update the manuals for previous versions of machines It s recommended that the user must follow the instructions contained in this booklet especially those concerning the safety and routine...

Page 5: ...afety Operators have to know how to use personal protective devices and have to know the accident prevention guidelines contained in national and international laws and norms 4 1 WORKERS HEALTH AND SA...

Page 6: ...ed to use the following personal protective equipment Protective clothing Maintenance men and operators have to wear protective clothing that complies with the basic safety requirements currently in f...

Page 7: ...for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavier than air and can cause suffo...

Page 8: ...PERSONNEL Before any operation on the unit make sure the power supply is disconnected WARNING MOVING PARTS RISK OF DEATH Disconnect the power supply and ensure that the fan is stopped before opening t...

Page 9: ...ssel have a limited volume The installator have to provide a further expansion vessel if it is necessary WARNING Unit water inlet pipe have to be in correspondence with the connection labelled WATER I...

Page 10: ...able Make sure that an extractable cartridge filter and a dirt separator have been installed WARNING It is required to proceed by air purging periodically in order to eliminate the accumulated air in...

Page 11: ...valve G Safety valve D High efficiency circulating pump with H Pressure gauge 5 5 REFRIGERANT DIAGRAM OF HP_OWER ONE 70 90 IN OUT DT ST LP HP 4WV LR EEV FL FL C CLS Pr PV PV MF SE M P C COMPRESSOR CLS...

Page 12: ...differential circuit breakers for each electric line proper grounding for the plant etc Power cables electric protections and line fuses have to be sized according to the specifications listed in the...

Page 13: ...unication X 5 1 Modbus RTU signal connection for remote control panel R X 4 1 Modbus RTU ground reference connection for remote control panel GNDR X 12 1 Remote control panel power supply 12V 50Hz 500...

Page 14: ...ion and locked with fastening screws before start up WARNING The unit must be connected to the electrical network and should be in STAND BY mode powered closing the general switch in order to operate...

Page 15: ...ause serious wounds Be very careful when operating in their surroundings After maintenance operations re install the cover panels and fix them by means of screws The refrigerant circuits must not be f...

Page 16: ...or too high water pressures are not recommended and will not be recognized WARNING The aluminum fins are thin and sharp Be very careful to use appropriate PPE to avoid cuts and abrasions Properly pro...

Page 17: ...phase by the manufacturer Risk due to Attentions Corrections Handling The handling may always be at risk of falling or tipping the unit Follow the instructions in the Handling paragraph and all the pr...

Page 18: ...54 8 01 8 81 4 69 12 1 12 7 5 5 13 76 15 1 7 10 15 21 15 90 Power input 3 kW 1 47 1 85 2 89 3 2 3 45 COP 3 W W 4 47 4 33 4 19 4 3 4 41 Thermal capacity min nom max 4 kW 2 24 6 15 6 76 2 85 7 92 8 71...

Page 19: ...h 5665 kWh warmer climate conditions 1252 kWh 1493 kWh 2164 kWh 2603 kWh 2774 kWh average climate conditions 5535 kWh 5647 kWh 6963 kWh 10090 kWh 9906 kWh colder climate conditions 8177 kWh 8823 kWh 9...

Page 20: ...C COPd 5 11 Tj bivalent temperature Pdh 5 3 kW Tj bivalent temperature COPd 2 68 Tj Operation limit temperature Pdh 5 0 kW Tj Operation limit temperature COPd 2 34 For air to water heat pump Tj 15 C i...

Page 21: ...C COPd 5 12 Tj bivalent temperature Pdh 5 5 kW Tj bivalent temperature COPd 2 62 Tj Operation limit temperature Pdh 5 1 kW Tj Operation limit temperature COPd 2 33 For air to water heat pump Tj 15 C...

Page 22: ...2 C COPd 6 78 Tj bivalent temperature Pdh 7 4 kW Tj bivalent temperature COPd 2 73 Tj Operation limit temperature Pdh 6 6 kW Tj Operation limit temperature COPd 2 38 For air to water heat pump Tj 15 C...

Page 23: ...C COPd 6 70 Tj bivalent temperature Pdh 9 7 kW Tj bivalent temperature COPd 2 50 Tj Operation limit temperature Pdh 8 9 kW Tj Operation limit temperature COPd 2 20 For air to water heat pump Tj 15 C...

Page 24: ...2 C COPd 5 42 Tj bivalent temperature Pdh 9 8 kW Tj bivalent temperature COPd 2 55 Tj Operation limit temperature Pdh 8 7 kW Tj Operation limit temperature COPd 2 22 For air to water heat pump Tj 15 C...

Page 25: ...kWh colder climate conditions 19616 kWh 18458 kWh 23346 kWh 31913 kWh 32713 kWh warmer climate conditions 4051 kWh 4679 kWh 7107 kWh 9036 kWh 9699 kWh average climate conditions 3 06 3 17 3 23 3 01 3...

Page 26: ...2 C COPd 6 02 Tj bivalent temperature Pdh 4 5 kW Tj bivalent temperature COPd 1 57 Tj Operation limit temperature Pdh 4 3 kW Tj Operation limit temperature COPd 1 45 For air to water heat pump Tj 15 C...

Page 27: ...12 C COPd 6 18 Tj bivalent temperature Pdh 5 0 kW Tj bivalent temperature COPd 1 72 Tj Operation limit temperature Pdh 4 4 kW Tj Operation limit temperature COPd 1 44 For air to water heat pump Tj 15...

Page 28: ...12 C COPd 5 27 Tj bivalent temperature Pdh 6 7 kW Tj bivalent temperature COPd 2 00 Tj Operation limit temperature Pdh 5 7 kW Tj Operation limit temperature COPd 1 59 For air to water heat pump Tj 15...

Page 29: ...2 C COPd 6 30 Tj bivalent temperature Pdh 9 3 kW Tj bivalent temperature COPd 1 80 Tj Operation limit temperature Pdh 8 3 kW Tj Operation limit temperature COPd 1 51 For air to water heat pump Tj 15 C...

Page 30: ...12 C COPd 6 50 Tj bivalent temperature Pdh 9 1 kW Tj bivalent temperature COPd 1 65 Tj Operation limit temperature Pdh 7 4 kW Tj Operation limit temperature COPd 1 30 For air to water heat pump Tj 15...

Page 31: ...abel stuck on right side panel of the unit 13 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE Below the characteristic curves corresponding to Head pressure Water flow without head losses of the hydronic ki...

Page 32: ...32...

Page 33: ...33...

Page 34: ...feasibility study and evaluation of changes to be made according to your requests The maximum temperature that can be maintained at the outlet of the evaporator is 25 C Higher temperatures up to a ma...

Page 35: ...35 Below the operation limits are graphed in the case of air conditioning and sanitary hot water production WATER CHILLER HEAT PUMP MODES DOMESTIC HOT WATER MODE...

Page 36: ...low rate and pressure drop correction factors are to be applied directly to the values given for operation without glycol The water flow rate correction factor is calculated in order to get the same t...

Page 37: ...37 464 9 454 8 393 4 912 5 120 1 173 8 IN 106 1 146 6 673 1046 7 139 5 OUT 16 3 MODELS HP_OWER ONE 140 160 IN OUT 1 M...

Page 38: ...and those positioned on the battery side of the unit To remove the side panel pull it up in order to free the tab of the base coupling which is indicated as C in detail B and remove it 16 4 2 Mod HP_...

Page 39: ...the front panel and then push the panel downward to remove the interlocking tab Detail A pull the panel forward to remove it 3 Twist off the screw number 12 and those placed of the battery side of the...

Page 40: ...40 17 REGISTER OF OPERATIONS OF MAINTENANCE...

Page 41: ...41 4 5...

Page 42: ...a...

Page 43: ...a...

Page 44: ...It also reserves the right to modify its products as deemed necessary or useful without jeopardising their essential features 46033 casteldario mantova italia tel 39 0376 57001 fax 39 0376 660556 inf...

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