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Uni-ram UG5000EW, Operating Manual

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Uni-ram UG5000EW Operating Manual Download Page 11

11

MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES 

 

 

Revision 2013-02

SYMPTOM   

 

 

     REASON                   CORRECTIVE ACTION

CLEANING PROBLEMS

GUNS NOT CLEAN, 
PUMP WORKING,      
SOLVENT OR WATER 
FLOW  NORMAL

•  Trigger not locked in 

open position

•  Spray gun is not 

properly installed on 
to nozzle

• Incompatible solvent  

 

• Water too 

dirty(UM120W) 

•  Low pressure in air 

supply

• Plugged jets

After Each Step Below, Turn Timer. If 
guns are not clean, carry out next step.

•  Use Trigger Lock Spring

•  Re-install with proper adapter

• Replace incompatible solvent with sol-

vent formulated for type of paint used 
and for Automatic Spray Gun Cleaners.

•  Increase air pressure to a minimum of 

85 PSI

•  Remove and clean by blowing air 

through the jets. If not successful, 
replace.

GUNS NOT CLEAN, 
WASH SOLVENT IS 
MILKY WHITE

• Wash solvent is con-

taminated with water

• Replace or recycle wash solvent

CLEAN RINSE DOES NOT 
WORK 

•  Not enough solvent in 

clean rinse pail (right 
side)

•  Rinse Pump is leak-

ing from a crack 
caused by corrosion 
due to acidic or chlo-
rine-contaminated 
solvent

•  Clean Rinse Air Valve 

is defective

•  See Section “REPLACING SOLVENT”

•  Replace rinse pump

•  Follow Procedure 3, “Blocked Passage 

in Air Line” for 

air rinse valve only.

 

CLEAN RINSE IS DIRTY

• Faulty Combination 

Valve

•  Replace Combination Valve.

TROUBLESHOOTING CHART

Summary of Contents for UG5000EW

Page 1: ...SOLVENT AND WATERBORNE SPRAY GUN CLEANERS MODELS UG5000W UG5500W UG5000EW UG5500EW UNI RAM CORPORATION ONTARIO CANADA Revised 2013 02 CAUTION RIGHT TANK UM120W FOR WATER BORNE PAINTS ONLY NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT ...

Page 2: ...TION LEFT TANK UG4000 or UG4500 SOLVENT 6 PRE CLEAN 6 CLEANING SPRAY GUNS AND CUPS 6 USING THE FLOW THROUGH BRUSH 6 RIGHT TANK UM120W WATER 6 PRE CLEAN WHEN USING A NON DISPOSABLE CUP SYSTEM 7 CLEAN SPRAY GUNS AND CUPS 7 WATER TREATMENT 8 HOSE CLEANING UG5500W MODEL ONLY 8 9 DAILY MAINTENANCE FILTER PADS AND SCREEN 9 REPLACING SOLVENT UG4000 or UG4500 9 TROUBLESHOOTING CHART 10 11 TROUBLESHOOTING ...

Page 3: ...nt to a UG4500 on the left side The left solvent side has automatic wash automatic air flush automatic solvent rinse automatic fume venting with on off control manual rinse with Flow through Brush and a stainless steel tank and lid Two spray guns can be cleaned at the same time and the UG5500W can also clean hoses on the left side The UM120W side is used to manually clean and rinse one spray gun a...

Page 4: ... VENT AUTO WASH TIMER AIR RINSE CLEAN RINSE WHIP LINE WITH COUPLER COAGULATION TIMER WASH PAIL WITH FILTERS WATER BORNE WASH PAIL SOLVENT VENT ON OFF CONTROL AIR BLOW GUN WASH GUN GROUND WIRE SOLVENT RINSE PAIL BRUSH ON OFF OVERFLOW AND RISER E MODELS ONLY FLOW CONTROLS ...

Page 5: ...ow the tubes as a guide SOLVENT SELECTION The adhesion quality of automotive paint has dramatically improved in recent years The choice of solvent is critical Only use good quality solvent that is formulated for your paint and intended for use with automatic spray guns cleaners PAIL SETUP LEFT SIDE SOLVENT Open the door to the base cabinet Combo Ready units UG5000EW UG5500EW come with the pails al...

Page 6: ...on with the Trigger Lock Spring To prevent liquid from entering the air passgae during automatic cleaning insert the white plastic Air Passage Plug into the Spray Gun s air inlet If the air inlet has a male threaded connector instead of a quick connect use the knurled nut attached to the Trigger Clamp included Place spray guns facing corner jets Placement depends on type of spray gun See pictures ...

Page 7: ...SIBLE AFTER COMPLETION OF THE PAINT JOB PRE CLEAN WHEN USING A NON DISPOSABLE CUP SYSTEM Skip this step if you use a disposalble cup system Disconnect the spray gun from the air hose Pour paint from the cup when present into a 5 gallon pail not supplied CLEAN SPRAY GUNS Ensure the the Flocculation Drain Control is in the closed position so that the used water accumulates in the reservoir under the...

Page 8: ...LEANING WITH THE BRUSH If necessary use the Flow through Brush to clean the outside of the spray gun Make sure the Brush Control Lever on the front of the unit is in the Open position vertical Step on the foot pedal to send a pressurized flow of water through the Brush To control the flow of water through the Brush use the Brush Flow Control on the side of the cabinet Use the blow gun to dry the o...

Page 9: ... disposed of according to local environmental regulations If the filtered water is not clean see the Troubleshooting section The treated water can be reused until it becomes silky to the touch and then it should be dis posed of according to local environmental regulations When adding fresh water refill until the water reaches the bottom of the filter holder Reuse the filters and replace as require...

Page 10: ...ine WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP MAKES A HISSING SOUND Water in air line causes pump to stall Follow Procedure 2 Blockage in Air Passage in Diaphragm Pump WASH SOLVENT OR WATER DOES NOT FLOW AND PUMP DOES NOT MAKE A SOUND Pump leaks Blockage in air passage Replace pump Follow Procedure 3 Blocked Passage in Air Line PUMP DOES NOT STOP UNLESS TIMER IS TURNED BY HAND OR AIR IS SHUT OF...

Page 11: ...or type of paint used and for Automatic Spray Gun Cleaners Increase air pressure to a minimum of 85 PSI Remove and clean by blowing air through the jets If not successful replace GUNS NOT CLEAN WASH SOLVENT IS MILKY WHITE Wash solvent is con taminated with water Replace or recycle wash solvent CLEAN RINSE DOES NOT WORK Not enough solvent in clean rinse pail right side Rinse Pump is leak ing from a...

Page 12: ...t cycling the spool valve has stalled due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeat...

Page 13: ...13 MANUAL SPRAY GUN CLEANERS UG5000W SERIES Revision 2013 02 FLOW DIAGRAM Shows the flow of solvent and compressed air ...

Page 14: ...YSTEMS ONLY 110 430 NOZZLE EXTENSION ALL MODELS PUSH ON 110 430PPS NOZZLE EXTENSION DISPOSABLE CUP SYSTEMS ONLY 780 3530 TRIGGER CLAMP PLUG KIT 140 2340 AIR PASSAGE PLUG 140 230 LID SWITCH 115 350F WASH PAIL 150 8111P RINSE PAIL 150 8114P LID FOR WASH OR RINSE PAIL 780 8113 PAIL WATERBORNE OPEN TOP 102 8111P GROUND WIRE 600 8901 WHIP LINE AND COUPLER 102 3980T PAINT CAP HOLDER 100 413F FILTER BAG ...

Page 15: ...K DRAIN VALVE 110 356 TAPER NOZZLE 100 350 SPRAY JETS 140 361F DELIVERY TUBE ASSY WITHOUT JETS 120 318 HANDLE 144 390 FLOW THROUGH BRUSH ASSY INSIDE SOLVENT LEFT TANK 140 450 DELIVERY TUBE CONNECTOR ASSY 110 351 DELIVERY TUBE PLATE HOLDER Filters Primary 400 Micron 102 8125 Secondary 25 Micron 102 8126 Filter Holder 102 8120 Wash Pail 19L 102 8111P Work Screen 102 3030 AIR AGITATION SYSTEM Air Agi...

Page 16: ... for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale ...

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