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USER MANUAL

URS1600 SERIES
URS2000 SERIES

& RI 80

UNI-RAM CORPORATION • ONTARIO • CANADA

Revised 2019-05

URS2000

URS1600

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Summary of Contents for RI 80

Page 1: ...USER MANUAL URS1600 SERIES URS2000 SERIES RI 80 UNI RAM CORPORATION ONTARIO CANADA Revised 2019 05 URS2000 URS1600 ...

Page 2: ...t temperature must be between 5 C 41 F to 35 C 95 F DO NOT RECYCLE NITROCELLULOSE WHICH IS EXTREMELY VOLATILE IT AUTOMATICALLY IGNITES AT 135 C TO 166 C 275 F TO 330 F Do not install operate or maintain this equipment where the auto ignition temperature of the solvent is lower than 250 C 482 F Do not install operate or maintain this equipment where the auto ignition temperature of the hazard ous a...

Page 3: ...2 2 No 30 and No 88 by ETL Approved for use in non hazardous locations as well as approved for use in hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Explosion proof construction and intrinsically safe electric circuitry Computer controlled with many built in safety programs including temperature control of all criti cal points including tank condenser and fan motor P...

Page 4: ...one 1 locations where solvents may be present See Hazardous Location in the National Electrical Code for more information If this unit is placed in a Class 1 Division 2 Zone 2 or unclassiﬁed location consider the area within 10 feet from the unit as Class 1 Division 2 a location where solvent is sometimes present All equipment in this area such as electrical and ventilation equipment must be certi...

Page 5: ...uer thin ner paint thinner acetone and other paint diluents Flammable Solvents have a ﬂash point below 38 7 C 100 F These solvents are commonly used in the industry as a cleaning solvent or as a paint diluent Dirty solvent to be distilled must meet each requirement described below The MSDS material solvent data sheet provides data on the properties of the virgin solvent 1 The BP Boiling Point of t...

Page 6: ...Tank Fill to 3 below retainer ring 4 Check distillation conditions and change if necessary using SETUP MODE 5 Recycling 6 Finish Recycling 7 Transfer clean solvent 8 Remove waste debris 9 Clean Distillation Tank and Lid Surface 10 Install new liner bag 11 Inspect Lid Gasket Remove and Replace if necessary Each Step is described in detail below 1 Open the Safety Cover and Tank Lid Open the safety c...

Page 7: ... Out Hose to the Solvent Out port of the unit and insert the other end with the Outlet Tube into the drum container The Outlet Tube must extend below the rim of the pail to prevent solvent spillage If the pail is metal connect the alligator clamp of the Ground wire to the rim of the drum container 3 Transfer Solvent to the Recycler Tank Turn the Handle of the Filler Valve counter clockwise to open...

Page 8: ...f the following conditions decrease POWER by one increment or more vapour leaks at the Lid Gasket recycled solvent comes out too hot waste material is carried into the recycled sol vent Otherwise use 100 3 SHUT OFF AUTO OR OK If too much solvent remains in the Distillation Tank after recycling and the problems in the Trou blshooting Guide have been ruled out over ride the AUTO SHUT OFF and manuall...

Page 9: ...y Panel shows the Software Version then READY S P XXX C S P SET POINT When Setup is complete and START has been pressed the HEAT light comes on and the recyling process begins During the boiling phase 3 temperatures will alternate on the Display SET PT TANK and VAPOR EX When the boiling phase is complete COOLING will be displayed Note the fan may still be running this is normal as it continues to ...

Page 10: ... stainless steel one Lid Surface Use a cloth Dry and clean the lid and the top of tank where the the Lid Gasket sits to extend the life of the Lid Gasket and prevent leakage Avoid rotating the lid during cleaning The lid gasket is a wear item 10 Install a new Liner Bag Lift Recycler Safety Cover and Tank Lid fully lids will stay in the open position a Install the Liner Bag so that the bottom of th...

Page 11: ...h a cooling condenser where puriﬁed clean solvent ready for use condenses out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in the distillation tank for disposal Solvent Recycling Vapour Outlet tube vapor moves to cooling condenser from distillation tank Condenser cools vapor to a liquid Receiving Pail contains clean recycl...

Page 12: ...or heat transfer due to dirt and debris left in the tank 1 Clean the tank replace the Liner Bag recycle with pure solvent to test If suc cessfull the problem is due to a dirty tank debris left in the tank or the solvent is too contaminated Adjust accordingly Follow Operating Procedures closely If the level of contamination is too high recycle more often 2 Boiling point of solvent is above Tem pera...

Page 13: ...ears to be operating erratically The computer may require re booting Disconnect the power supply for 30 sec onds Restore power and operate unit Residue puck in Tank is too wet 1 BAKE TIME is not long enough 1 Run SETUP and increase the BAKE TIME 2 Residue cannot be dried completely due to its composition 2 None TEST MODE Use this mode as part of your troubleshooting procedures 1 Make sure Display ...

Page 14: ...ER HEAT Over heating occurred at the Condenser The Condenser is dirty or the Fan stopped for another reason see below Clean the Con denser When the Fan Motor has recovered 4 5 min this mes sage will disappear and normal operation will resume CHECK FAN Appears 10 min after the mes sage above if the problem is a loose fan blade blown fuse F3 or F4 or other fan related problem Also appears if the con...

Page 15: ...let Tube If the blockage persists blow air at about 30 PSI 2 kg cm2 into the Vapour Outlet If the air comes out of the Solvent Outlet Tube the blockage has been cleared If not call for service 3 REPLACE FUSES Fuses are located on the Power Control Board inside the Motor Housing Disconnect power supply Remove the Guard Screen by unscrewing two metal screws to get access to the Motor Housing Unscrew...

Page 16: ...Assembly The Lid and Bolt Assembly is carefully designed as a Safety Pressure Relief system to prevent a danger ous build up of pressure inside the closed tank Do not adjust the Spring Holding Nut by more than 2 full turns maximum If 2 full turns do not solve the problem call for service While holding the top nut with a wrench turn the Spring Holding Nut no more than a 1 2 turn at a time Turn in a...

Page 17: ...R BAG MAY VOID THE WARRANTY DESCRIPTION PART NO SAFETY COVER 960 3310H KEYPAD 900 3461 DIAPHRAGM PUMP UDP4TA RECEIVING CONTAINER 960 9010 LID GASKET NEOPRENE URS1600 790 2150NF LID GASKET NEOPRENE URS2000 965 2150N LID GASKET VITON RI 80 965 2150V LID GASKET TEFLON URS2000TE 965 2150TE RETAINER RING 960 9110 LINER BAG PKG OF 10 URS1600 LB1600E 10 LINER BAG PKG OF 10 URS2000 RI 80 LB2000E 10 FILLER...

Page 18: ... or claim either expressed or implied with respect to this product s ﬁtness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused ...

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