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CH0003 Operation Manual 

Newark, New York  |  315-332-7100  |  Fax: 315-331-7800 

©2010 Ultralife Corporation • www.ultralifecorp.com • All specific subject to change without notice 

The information contained herein is for reference only and does not constitute a warrant of performance • 

30 SEP 10 UBI-5156 Rev: G 

 

Page 11 of 16

 

 
CAUTION:

 

 Prior to charging any rechargeable battery, verify the type of battery to 

be charged. The CH0003 consists of six charge modules and a Control/Filter 
Board. The CH0003 will safely and completely recharge UBI-2590, BB-2590, 
UBBL09 Li-ION, BB-390/U, BB-590/U, and UBBL02 batteries. 

 

 

Battery 

Description  

Manufacturer 

NSN 

Charge Cycle 

BB-390/U 

Nickel Metal Hydride 12/24VDC 

Bren-Tronics 

6140-01-490-4317 

4 hours 

MAI-390 

Nickel Metal Hydride 12/24VDC 

Mathews & 
Associates 

 4 

hours 

BB-590/U 

NiCad 12/24 VDC 

Various 

 

2.5 hours 

MAI-590 

NiCad 12/24 VDC 

Mathews & 
Associates 

 2.5 

hours 

UBI-2590 Lithium-ion 

Ultralife 

 

hours 

BB-2590/U Lithium-ion 

Bren-Tronics 

6140-01-490-4316 6 

hours 

UBBL09 Lithium-ion 

Ultralife 

 

6 hours 

UBBL02 UBI-2590 

Lithium-ion 

Ultralife 

6140-01-553-3527 

6 hours 

 

 
NOTE:

 

If a battery type is encountered which is not listed in the table above, please 

contact Ultralife Corp at the address or E-mail provided throughout this document. 

 

 

3.4  Battery Discharge  

The CH0003 allows the operator to discharge batteries. During the discharge function the top heat 
sink surface of the charger will become warm. This is normal operation. During discharge operation 
locate the CH0003 in a well-ventilated area and ensure no flammable materials are near the unit.   

3.5 Start-up 

 

The CH0003 automatically determines the battery type connected.  The operator can either plug the 
CH0003 into a power source or attach the batteries to the unit first.  Once the batteries are attached 
and power applied to the unit, the batteries automatically start charging. 

3.6 

LED Indicators  

There are four groups of LEDs indicating the status of the charger.  Refer to Figures 3 and 4 on the 
next page and the paragraphs that follow. 

 

 

 

 

Summary of Contents for CH0003

Page 1: ...All specific subject to change without notice The information contained herein is for reference only and does not constitute a warrant of performance 30 SEP 10 UBI 5156 Rev G Equivalent to NSN 6130 01...

Page 2: ...bility Information and descriptions contained in this manual are the property of Ultralife Corporation Distribution and or reproduction in part or in whole are expressly forbidden without written cons...

Page 3: ...7 2 1 6 Wide Range Input Voltage 7 2 1 7 Conditioning Cycle 7 2 1 8 Product Name Plate 7 2 1 9 Equipment Provided 8 2 2 PHYSICAL DESCRIPTION 8 2 3 FUNCTIONAL DESCRIPTION 8 2 3 1 Charge Supply 9 2 3 2...

Page 4: ...e before proceeding CAUTION Caution statements denote a hazard They identify practices procedures or conditions that could result in damage to or destruction of this product or other equipment or prop...

Page 5: ...low been dropped or otherwise damaged in any way take it to a qualified repair technician for servicing Do not expose the unit to wet conditions rain or snow with the lid open Use of an attachment not...

Page 6: ...phic destruction of a battery While inherently safe if the CH0003 is used incorrectly an accident can occur Misuse of the CH0003 may result in damage to the battery and or the CH0003 battery charger 2...

Page 7: ...nd waits until the battery cools down before going into fast charge If the battery gets above 65 C while charging the charger will suspend the charge until the battery cools down and then go back into...

Page 8: ...the CH0003 Charger Conditioner is an AC power cable and this technical manual 2 2 Physical Description The CH0003 is 635mm 25 L x 508mm 20 W x 229mm 9 D and weighs approximately 15kg 33 lbs Figure 2...

Page 9: ...ed The battery detection circuit discharge switches battery charge indicator LEDS and charge circuitry are all located on these boards Each module provides the necessary voltage current parameters to...

Page 10: ...cations chapter for input power capabilities of the CH0003 WARNING Never alter AC cord or plug provided Improper connection can result in a risk of an electrical shock The temporary adapter should onl...

Page 11: ...ltralife 6 hours BB 2590 U Lithium ion Bren Tronics 6140 01 490 4316 6 hours UBBL09 Lithium ion Ultralife 6 hours UBBL02 UBI 2590 Lithium ion Ultralife 6140 01 553 3527 6 hours NOTE If a battery type...

Page 12: ...on contained herein is for reference only and does not constitute a warrant of performance 30 SEP 10 UBI 5156 Rev G Page 12 of 16 Figure 3 CH0003 Operation Panel Figure 4 LED Indicators 3 6 1 Green LE...

Page 13: ...wo green LEDs labeled CHARGING indicate the state of charge a section of the battery is in One indicator is for each section of the battery Solid green Indicates the battery is fast charging Extinguis...

Page 14: ...sections 4 1 1 Dirt and Dust All external components to the CH0003 can be cleaned with a water dampened non abrasive cloth and allowed to air dry or wipe dry with a clean dry non abrasive cloth 4 1 2...

Page 15: ...any defect failure or damage caused by improper use or inadequate maintenance and care Ultralife shall not be obligated to provide service under this warranty to repair service or modify these product...

Page 16: ...5 inches Depth 229mm 9 inches Weight without Battery 15kg 33 lbs Table 2 LED Indicators Indicator Meaning Flashing Green Pre charge Condition Steady Green Fast Charge Green LED Off Fast Charge Complet...

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