UltraGlow G33R Owners & Installation Manual Download Page 18

UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace

18

HORIZONTAL 

INSTALLATIONS

Install the vent system according to the 
manufacturer's instructions included with the 
components.

1)

  Set the unit in its desired location. Check 

to determine if wall studs or roof rafters 
are in the way when the venting system is 
attached. If this is the case, you may want 
to adjust the location of the unit. Rough in 
the gas preferably on the right side of the 
unit and the electrical (junction block is on 
the left side) on the left.

2)

  Direct Vent pipe and fi ttings are designed 

with special twist-lock connections to con-
nect the venting system to the appliance 
fl ue outlet. A twist-lock appliance adaptor 
is an available option that must be used in 
conjunction with the Simpson Dura-Vent 
Direct Vent GS system. 

3)

  Put a bead of silicone inside the outer 

section of the adapter and a bead of Stove 
Mate on the inner collar. Slip the adapter 
over the existing inner and outer fl ue collar 
and fasten to the outer collar only with the 
3 supplied screws (drilling pilot holes will 
make this easier). Level the fi replace and 
fasten it to the framing using nails or screws 
through the nailing strips.

4)

  Assemble the desired combination of pipe 

and elbows to the appliance adaptor and 
twist-lock for a solid connection.

Note:

 

a) 

  Twist-lock procedure: Four indentations, 

located on  the female ends of pipes and 
fi ttings, are designed to  slide straight 
onto the male ends of adjacent pipes 
and fi ttings, by orienting the four pipe 
indentations so they match and slide 
in to the four entry slots on the male 
ends, Diagram 1. Push the pipe sections 
completely  together, then twist-lock 
one section clockwise approximately 
one-quarter turn, until the two sections 
are fully locked. The female locking lugs 
will not be visible from the outside, on 
the Black Pipe or fi ttings. They may be 
located by examining the inside of the 
female ends.   

Note:   Apply sealant "Mill-Pac" to inner pipe 

Diagram 1

and high temperature silicone seal-
ant to outer pipe on every twist-lock 
joint.

Diagram 3

 b)

  Horizontal runs of vent must be sup-

ported every three feet. Wall straps are 
available for this  purpose.

5)

  Mark the wall for a 10" x 10"  square hole. 

The center of the square hole should line 
up with the centerline of the horizontal pipe. 
Cut and frame the 10 inch square hole in 
the exterior wall where the vent will be 
terminated. If the wall being penetrated is 
constructed of non-combustible material, 
i.e. masonry block or concrete, a 7"(178mm) 
diameter (7-1/2"(191mm) dia. for fl ex) hole 
is acceptable. See Horizontal Termination 
diagram on page 13.

Note:  With Dura-Vent, the minimum height 

is achieved by installing a 90

o

 elbow 

directly to the rigid pipe adaptor.

Note:
 a)

  The horizontal run of vent must be level, 

or have a 

 

 

1/4 inch rise for every 1 foot of run to-
wards the termination. Never allow the 
vent to run downward. This could cause 
high temperatures and may present the 
possibility of a fi re.

 

b)

  The location of the horizontal vent termi-

nation on an exterior wall must meet all 
local and national building codes, and 
must not be blocked or obstructed.  For 
External Vent Terminal Locations, see 
diagram on page 9.

 

c)

 

Snorkel Terminations:

 

 

For installations requiring a vertical rise 
on the exterior of the building, 14-inch 
and 36-inch tall Snorkel Terminations 
and the Riser Vent  as shown in Dia-
gram 2 & 2a are available. Follow the 
same installation procedures as used 
for standard Horizontal Termination. 
NEVER install the snorkel upside 
down.

*As specifi ed in CGA B149 Installation Code. 
Local codes or regulations may require different 
clearances.

Diagram 2

 

Below Grade Snorkel Installation

 

If the Snorkel Termination must be installed 
below grade, i.e. basement application, 
proper drainage must be provided to prevent 
water from entering the Snorkel Termination. 
Refer to Dura-Vent Installation instructions 
for details. Do not attempt to enclose the 
Snorkel within the wall, or any other type 
of enclosure.

6)

 

The arrow on the vent cap should be 
pointing up.

 Insure that the 1-1/2" clear-

ances to combustible materials are main-
tained (Diagram 3). Install the termination 
cap.

Diagram 2a

 

The four wood screws provided should 
be replaced with appropriate fasteners for 
stucco, brick, concrete, or other types of 
sidings.

Note:  If installing termination on a siding 

covered wall, a vinyl siding standoff 
or furring strips must be used to 
ensure that the termination is not 
recessed into the siding.

 

7)

  Before connecting the horizontal run of vent 

pipe to the vent termination, slide the Wall 
Thimble (Part # 620-926) over the vent 
pipe.

8)

  Slide the appliance and vent assembly 

towards the wall carefully inserting the 

INSTALLATION

Summary of Contents for G33R

Page 1: ...ny appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 918 002a MODELS G33R NG1 Natural Gas G33R LP1 Propane G33R Zero Clearanc...

Page 2: ...so bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your UltraGlow Fireplace INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This UltraGlow product has been tested and listed by Warnock Hersey as a Vented Gas Fireplace to the...

Page 3: ...ents 6 Unit Dimensions 6 Clearances 6 Combustible Mantel Clearances 7 Mantel Leg Clearance 7 Framing and Finishing 8 Exterior Vent Termination Locations 9 Unit Assembly Prior to Installation 10 Venting Introduction 10 Venting UltraGlow Direct Vent System Flex Horizontal Terminations only 10 Venting Installation of UltraGlow Direct Vent System Flex 11 Rigid Pipe Venting Systems 11 Rigid Pipe Ventin...

Page 4: ...T APPAREIL FONCTIONNANT AU NATURAL GAS CONCU POUR ETRE POELE Mod le G33R NG Pression d allimentation minimum Pression a la tubulure d chappement lev e Pression a la tubulure d chappement basse Grandeur de l injecteur D bit Califorique minimum selon D bit Caliorfique maximum selon l altitude é é é é é é é D bit Califorique é APPAREIL FONCTIONNANT AU PROPANE CONCU POUR ETRE POELE Mod le G33R LP Pres...

Page 5: ...your gas appliances checked annually 13 Do not slam shut or strike the glass door 14 Under no circumstances should any solid fuels wood paper cardboard coal etc be used in this appliance 15 The appliance area must be kept clear and free of combustible materials gases and other flammable vapours and liquids INSTALLATION CHECKLIST 1 Locate appliance a Room location page 6 b Clearances to Combustibles...

Page 6: ...installing this appliance Have a qualifiedinspector dealer orinstallerreview your plans before installation Clearances Flush Front UNIT DIMENSIONS MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensurepropergroundingusingthe 8ground lug provided See page 26 A Flat on Wall B Flat on Wall Corner C Recessed into Wall Alcov...

Page 7: ...stible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board This drawing is to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discol our MANTEL LEG CLEARANCES Combustible ma...

Page 8: ...e unit does not have to be com pletely enclosed in a chase The clearance on top of the unit is 0 to thestandoffssocombustiblebuilding materials can be laid directly on top of the standoffs You must maintain 1 1 2 38mm clearance from the venttocombustiblematerialsforflex 1 1 4 for Simpson Dura Vent 2 Frame in the enclosure for the unit with framing material 6 Use steel studs for framing where the 1 ...

Page 9: ...ner Not to be installed above a meter regulator assembly within 3 90cm horizontally from the centerline of the regulator Clearance to service regulator vent outlet Min 36 90cm Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm AstroCap with Termination Cap 6 15cm AstroCap 9 23cm L Clearance to a mechanical air supply inlet min 72 1 8...

Page 10: ...ust not be con nected to any other appliance The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Eachdirectventgasappliancemustuseit sown separate vent system Common vent systems are prohibited UNIT ASSEMBLY PRIOR TO INSTALLATION The Top Facing Support the Side Nailing Str...

Page 11: ... be used to ensure that the termination is not recessed into the siding 2 Level the fireplace and fasten it to the fram ing using nails or screws through the nailing strips 3 Assemble the vent assembly by applying Mill Pac to the 4 100mm inner collar of the terminationand slippingthe4 100mm liner over it at least 1 3 8 35mm Fasten with the3screws drillingpilotholeswillmakethis easier Apply Mill Pac...

Page 12: ... 945BG N A N A 90O Elbow Galvinized 990 4DT EL90S 4D90LS 90O Elbow Black 990B 4DT EL90SB 4D90LBS 90O Elbow Swivel Galvinized 990G N A N A 90O Elbow Swivel Black 990BG N A N A Ceiling Support 949 n a from FPI 4DT CS 4DFSP Cathedral Support Box 941 4DT CSS 4DRSB Wall Support Band 988 4DT WS B 4DWS Offset Support 989 n a from FPI 4DT OS N A Wall Thimble Black 942 4DT WT 4DWT Wall Thimble Support Box ...

Page 13: ...d for installations with a maximum continuous vent length of 10 ft 3 0m Note Must use optional rigid pipe adaptor Part 510 994 when using Rigid Pipe vent systems Maintain a 1 1 4 clearance to combustibles 1 1 2 with Flex Horizontal vent must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall NOTE OnlytheAstroCap Part 946 523 theDura VentSnorkelT...

Page 14: ...ance to combustibles Note Must use optional rigid pipe adaptor when using rigid pipe vent systems Part 510 994 RIGID PIPE VENTING ARRANGEMENTS VERTICAL TERMINATIONS Propane Natural Gas The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using three 90o elbows two 45o elbows equal one 90o elbow with rigid pipe vent systems for Pro...

Page 15: ...t Flue Adaptor in conjunction with Selkirk Direct Temp and Ameri Vent Direct venting systems Use of these systems with the Direct Vent GS starting collar is deemed accept able and does not affect the Intertek WHI listing of components WARNING Do not combine venting components from different venting systems However use of the the AstroCapTM and FPI Riser is acceptable with all systems When using pi...

Page 16: ...Air Intake pipe must be attached to the inlet air collar of the termination cap Required Parts Part Description 946 529 Co linear DV Vertical Termination Cap 948 305 3 Flex 35 ft 946 563 Co Axial to Co Linear Adapter Kit which contains the following Co linear Flex Adapter Outer Pipe Inner Pipe Adapter 510 994 Rigid Pipe Adaptor Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap...

Page 17: ...rect Vent Gas Fireplace 17 Venting Arrangements Vertical Terminations with Co linear Flex System for both Residential Manufactured Homes into Masonry Fireplaces The shaded area in the diagrams show the allowable vertical terminations INSTALLATION ...

Page 18: ...e square hole should line up with the centerline of the horizontal pipe Cut and frame the 10 inch square hole in the exterior wall where the vent will be terminated If the wall being penetrated is constructed of non combustible material i e masonryblockorconcrete a7 178mm diameter 7 1 2 191mm dia for flex hole is acceptable See Horizontal Termination diagram on page 13 Note With Dura Vent the minim...

Page 19: ...llar over the pipe section and seal with a mastic 8 Install the vertical termination cap by twist locking it Note Anyclosetsorstoragespaces which the vent passes through must be enclosed Diagram 1 Diagram 2 VERTICAL TERMINATION 1 Maintain the 1 1 2 clearances air spaces to combustibles when passing through ceilings walls roofs enclosures attic rafter or other nearby combustible surfaces Donotpacka...

Page 20: ...nected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement Important Alwayscheckforgasleakswitha soapandwatersolutionorgasleakdetector Do not use open flame for leak testing INSTALLATION Note Outputcapacity Theefficiencyrating of the appliance is a product thermal efficiency rating determined under continuous operating conditions and wasdetermi...

Page 21: ...T pressure tap s using a 5 16 ID hose INSTALLATION PILOT ADJUSTMENT Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile 1 around the thermocouple and 1 flowing across the burner it does not have to be touching the burner Note If you have an incorrect flame pat tern contact your UltraGlow dealer for further instructions 4 Light the pilot ...

Page 22: ...N Notch Bracket Bracket 254 250 254 5 Position Log 253 across the cutouts in Logs 250 and 254 with the notch on the left side of the log fitting into the 2nd grate tab Cutouts 2nd Grate Tab 253 250 254 5th Grate Tab 6 Place the bottom left front edge of Log 251 against the left edge of the burner tray and rest the log on the cutout on Log 253 7 PositionLog252acrossthecutoutsin Logs 254 and 253 The ...

Page 23: ...g Optional If you require extra space to slide the fan to the back the left spring can be unhooked from the bracket Note A 120 Volt AC power cord can be in stalled at rough in stage so that the powerisavailable Athreewirepower cord can be used 5 If the left spring was unhooked in step 3 hook it back into the bracket Take care not toclipanywires Attachtheadhesivebacked wire holder clip Part 910 199...

Page 24: ...pring See diagram 3 To remove the flush door reverse the above steps INSTALLATION Diagram 1 FLUSH DOOR The standard flush door comes with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be care ful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the d...

Page 25: ... convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connect the two wires to the gas valve See diagram below CAUTION Do not wire millivolt remote control wires to a 120V wire 3 Install 3AAAalkaline batteries in transmitter and 4 AA alkaline batteries i...

Page 26: ...ock is provided on the left hand side of the unit A three wire power cord can also be used and plugged into a suitable receptacle Do not cut the ground terminal off under any circumstances NOTE Even if the fan is not purchased with the unit it is still a good idea to hardwire the terminal block in case the fan is installed at a later date HoweverDONOTleavethisconnection live until the fan is insta...

Page 27: ...he unit should never be turned off and on again without a minimum of a 60 second wait 2 Turn gas control knob so indicator points to OFF position and allow 5 minutes for any gas in the combustion chamber to escape 3 Turn gas control knob counterclockwise so indicator points to the PILOT posi tion Depress the gas control knob fully Depress the igniter button several times untilthepilotlights Aftera...

Page 28: ...anauthorizedRegency Installer at the time of installation or service AERATION ADJUSTMENT The air shutter can be adjusted by moving the adjustingwireupordown Thewireisaccessed through the bottom louver opening Open the air shutter for a blue flame or close for a yel lower flame The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude Minimum Air Shutter...

Page 29: ...s gasket for the Bay Front Part 936 243 and a tadpole glass gasket for the Flush Front Part 936 155 MAINTENANCE INSTRUCTIONS 1 Alwaysturnoffthegasvalvebeforecleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a soft clean paint brush as the logs are fragile and easily damaged ...

Page 30: ... the louvers 18 Fire up the unit again and check for proper flame appearance and glow on logs Diagram 2 Rear Log Stand and Valve Tray Assembly screws Valve Tray Assembly Rear Log Stand screws REMOVING VALVE 1 Shut off the gas supply 2 Remove the louvers and bay door if it is on 3 Open the flush door and remove the door 4 Remove the logs 5 Remove the burner grate assembly by removing the two Phillips...

Page 31: ...ide Back 27 Outer Flue Collar 28 Inner Flue Collar Assembly 30 Gasket Flue Collar 31 Flue Mounting Plate 331 917 Complete Fan Assembly Optional 34 910 331 P Fan Moter 120 V 330 520 Flush Door Assembly 45 940 321 P Glass Tempered 46 330 023 Door Frame 47 904 691 U Clip 49 936 155 Glass Gasket Tadpole 116 910 363 Wall Switch Burner 131 430 924 Flush Glass Trim Top Bottom Gold 2 Set Optional 430 926 ...

Page 32: ...l Gas 910 380 S I T Valve Propane 58 Valve Bracket 59 Firebox Base 65 Pilot Bracket 66 910 034 Pilot Assy 3 way flame Convertible Top S I T Natural Gas 910 035 Pilot Assy 3 way flame Convertible Top S I T Propane 904 431 Orifice 49 Natural Gas 904 241 Orifice 56 Propane 936 170 Orifice Gasket 71 430 055 Gasket Valve Access Plate 79 330 522 Burner Assembly 83 Rear Log Support Bracket 85 431 930 Log Set ...

Page 33: ..._____________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ______...

Page 34: ...___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ____________________________________...

Page 35: ...purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as pro...

Page 36: ...__________________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Printed in Canada Register your UltraGlow online at http www regency fire com Copyright 2006 FPI Fireplace Products International Ltd All rights ...

Reviews: