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PN 30A170 rev Jan2008

25

TROUBLESHOOTING CHART

ITEM

PROBLEMS

POSSIBLE SOLUTIONS

1

Main burner will not ignite.  Blower is operating; but 
gas is not present at the burner.

A.  Check the Blower air pressure Switch by temporarily
      disconnecting the two (2) air switch wires and
      connecting them together.   If the 

IGNITOR

 sparks when these

      wires are connected, the air pressure switch is defective and it will
      have to be replaced.
B.  Check the following components and replace if found to be 
      defective:      Gas Control Valve 
                            Hi-Limit Switch 
                            Transformer 

2

Electrical power is present at the fryer, but the 
Blower is not operating.

A.  Blower may have over-heated and shut off on thermal overload.
      If this situation did occur, it will correct itself when the motor 
      cools (10-20 minutes).  If this overheating problem persists, re-
      place the blower motor

.

3

Excessive time is required to raise the shortening to 
cooking temperature.  Temperature recovery is slow 
and main burner flames are small and appear to be 
lethargic.

A.  Ensure that the MANUAL GAS VALVE is completely open.
B.  Check for an obstruction in the gas line.
C.  Check for an obstruction in the flue pipe.
D.  Check that the ORFICE PLUG has the correct drill size opening as   
      indicated on the operational requirements chart.        
E.  Check for damaged BLOWER fins.           
F.  Use a standard water-type U-gauge Manometoer to check the pres-
     sure at the gas control valve pressure tap.  Proper gas pressure is 
     indicated on the  operational requirements chart.  
 

NOTE:

 

 If necessary remove the Pressure Regulator Adjustment Cover 

and  adjust this control to the proper pressure.  (Turn adjusting screw 

CLOCK-WISE

 to increase gas pressure to the burner and 

COUNTER 

CLOCKWISE  

to decrease gas pressure.  Replace adjustment cover.)

4

Shortening temperature is too high and breaks down 
quickly.

A.  Check the gas pressure as described above.
B.  Check calibration of the Electronic Thermostat with an
      

ACCURATE

 digital thermometer.  

5

The filter pump motor fails to operate when the Vat 
Shortening Return / Topside Shortening Lever is 
placed in the 

OPEN

 position.

A.  Insure the filter pump micro-switch is good, then check the manual
      reset button on the filter pump motor.
B.  If the filter pump motor fails to operate after the reset button has 
      been depressed, repair or replace the motor.

6

Decreased shortening flow rate while filtering.

A.  Check for excessive sediment on the filter screen, standpipe suction
      fitting or in filter tub.

7

Pump/Motor operates but does not pump shoreten-
ing.

A.  Check for congealed shortening in the shortening system.
B.  Check for loose Standpipe / Suction Line Coupler connection.

8

Pump / Motor hums but will not pump shortening

A.  Check for congealed shortening in the pump or in shortening 
      plumbing.

Summary of Contents for F-P-30-14

Page 1: ...201 www ultrafryer com FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or other appliance WARNING Improper Installation adjustment alteration...

Page 2: ...n the filter tub to ASSURE the male docking plug is SEATED in the female bulkhead socket CAUTION To assure producing a quality product while prolonging the life expectancy of the fryer ensure that the...

Page 3: ...nts 10 PRE INSTALLATION General 12 Standards 12 Air Supply Ventilation 12 RECEIVING INSTALLING Unpacking 14 Installing 14 Leveling 14 Gas Connection 15 Electrical Connection 15 Cooking Computers 16 IN...

Page 4: ...roubleshooting 24 Troubleshooting Chart 24 CLEANING 27 FILTER TUB ASSEMBLY INSTALLATION Filter Tub Assembly 29 Filter Tub Installation 29 TECHNICAL ASSISTANCE ORDERING INFORMATION Technical Assistance...

Page 5: ...PN 30A170 rev Jan2008 5 GENERAL INFORMATION...

Page 6: ...s hours on weekends or on holidays the owner must call Ultrafryer Systems first at the above number This number is monitored 24 hours a day 7 days a week Ultrafryer Systems will notify an authorized s...

Page 7: ...lows D ULTRAFRYER MODEL PAR3 PAR25 GAS FRYER DIMENSIONS OPERATIONAL REQUIREMENTS 14 VAT 18 VAT 20 VAT 24 VAT Overall Width 15 625 in 397 mm 19 625 in 498 mm 21 625 in 549 mm 25 625 in 651 mm Overall D...

Page 8: ...PN 30A170 rev Jan2008 8 MODEL PAR30 GAS FRYER E OPERATING CONTROLS LOCATION 1 Gas Regulator and Shutoff Valve 2 High Limit 3 Burner 4 Docking Connection 5 Main Drain Valve...

Page 9: ...ff gas to the main burners by opening a solenoid actuated safety valve in the combination gas control valve 2 Combination gas control valve which includes a built in pressure regulator and manual valv...

Page 10: ...1 176 4 9 360 10 1 630 17 6 1 000 28 0 2 050 57 4 600 182 9 10 0 3 27 0 8 56 1 6 97 2 7 152 4 3 315 8 8 530 14 8 860 24 1 1 750 49 0 NOTE 1 FT3 HR M3 HR values may vary due to heating value and specif...

Page 11: ...PN 30A170 rev Jan2008 11 PRE INSTALLATION...

Page 12: ...accordance with the current National Electrical code ANSI NFPA 70 latest edition In Canada electrical installation must be in accordance with the current CSA C22 1 Canadian Electrical Code and or loca...

Page 13: ...PN 30A170 rev Jan2008 13 RECEIVING INSTALLING...

Page 14: ...etal shims NOTE A caster may not return exactly to the same position after being moved which may require re leveling after each move 3 Connect the gas manifold to the building gas supply line by means...

Page 15: ...AL and PROPANE units based on each Purchase Order This valve should be CHECKED ADJUSTED by qualified service personnel using proper test equipment for the following OUTLET gas pressure PRIOR to start...

Page 16: ...owing list shows the cooking computer types and their related manuals NOTE The appearance of a given cooking computer s control panel may vary slightly depending upon the style of fryer on which the c...

Page 17: ...PN 30A170 rev Jan2008 17 Ultrastat 21 Cooking Computer refer to Manual P N 30A189 French Version 30A189 FR Ultrastat 11 Cooking Computer refer to Manual P N 30A191 French Version 30A191 FR...

Page 18: ...PN 30A170 rev Jan2008 18 INITIAL START UP...

Page 19: ...ccumulated gas to disperse 4 ENSURE the MAIN gas shut off is in the ON position MANUAL VALVE on the combination GAS CONTROL VALVE located behind the fryer Service Access door is in the ON position and...

Page 20: ...PN 30A170 rev Jan2008 20 ABBREVIATED OPERATING INSTRUCTIONS...

Page 21: ...FR U11 30A191 French 30A191 FR U21 30A189 French 30A189 FR U25 30A190 French 30A190 FR C FILTERING SHORTENING 1 If the customer decides to use a shortening filtration system whether provided by Ultra...

Page 22: ...n the fryer THOROUGHLY drain all filter lines and cover the fryer vessel Turn the ON OFF Switch on the fryer OFF and turn the Manual Gas Valve OFF 2 SHUTDOWN OR PROLONGED POWER FAILURE a Shutdown Perf...

Page 23: ...PN 30A170 rev Jan2008 23 PREVENTIVE MAINTENANCE TROUBLESHOOTING...

Page 24: ...at the blower is operating C TROUBLESHOOTING CHART Should a problem occur that cannot be corrected after performing the above CHECKS contact an AUTHORIZED repairman and or Ultrafryer Systems Systems C...

Page 25: ...E Check for damaged BLOWER fins F Use a standard water type U gauge Manometoer to check the pres sure at the gas control valve pressure tap Proper gas pressure is indicated on the operational requirem...

Page 26: ...PN 30A170 rev Jan2008 26 CLEANING...

Page 27: ...G SOLUTION OR WATER TO SPLASH INTO A VESSEL OF HOT COOKING OIL AS IT WILL CONTAMINATE THE OIL AND MAY CAUSE THE OIL TO SPLATTER CAUSING SEVERE BURNS 2 If a Filter Tub Assembly is used with this fryer...

Page 28: ...PN 30A170 rev Jan2008 28 FILTER TUB ASSEMBLY INSTALLATION...

Page 29: ...ub with the screen butted against the rear wall of the tub 3 Insert the Crumb Catcher Screen in the Filter Tub with the Drain Valve DOCKING FLANGE and MALE DOCKING PLUG over the leading edge of the pa...

Page 30: ...PN 30A170 rev Jan2008 30 TECHNICAL ASSISTANCE ORDERING INFORMATION...

Page 31: ...st be inspected for damage to shipping containers prior to departure of the delivering carrier Any damage must be notated on the receiving document to facilitate filing of freight claims Carriers must...

Page 32: ...PN 30A170 rev Jan2008 32 RECOMMENDED SPARE PARTS...

Page 33: ...ING Description Manufacturer s Part Number PN Ignitor Spark Module Honeywell S87B1008 18179 24 Volt Stepdown Transformer Honeywell AT40A1121 18180 24 Volt Combination Gas Control Valve Honeywell VR820...

Page 34: ...PN 30A170 rev Jan2008 34 PARTS IDENTIFICATION...

Page 35: ...Fryer shown is 18 Par30 without Filtration For information on other fryer models contact Ultrafryer Customer Service ITEM DESCRIPTION PN 1 Hi Limit Switch 19B782 14 fryer 19B783 18 20 or 24 fryer 2 Ma...

Page 36: ...53 4 x 8 High 146 x 208mm Rectangular Flue Tube with deflector 19A910 7 125 Volt 75 Watt Silicon Heater 5 1524mm Long 23341 8 Gemini 1 2 13mm Pump Ball Valve 24 036 9 3 16 5mm ID 5 16 8mm OD Air Pres...

Page 37: ...v Jan2008 37 ITEM DESCRIPTION PN 1 Electronic Thermostat Face Plate 18A070 2 Temperature Probe 18A276 3 Electronic P14 Thermostat Bracket 19B174 4 Electronic Thermostat Knob 22A169 ELECTRONIC THERMOST...

Page 38: ...ch 22479 10 Medium Duty Caster 28A005 NOT SHOWN ITEM DESCRIPTION PN 1 6 1829mm Wash Down Hose w Fittings 12541 2 Wash Down Hose Nozzle Assembly 12675 3 Proximity Sensor Actuator 18A059 4 Cool II Handl...

Page 39: ...x 7 177 8mm Black Iron Nipple 24470 7 1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm Handle Assy With 90 Black Iron Elbow 19A598 11 x 18 1 4 279mm x 464mm Baffle Kit consists of items 9 10 11...

Page 40: ...1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm x 6 152mm Black Iron Nipple 24A178 ULTRAFRYER MODEL PAR30 GAS FRYER AUTOMATIC VAT CLEANER 14 PN 12B157 ULTRAFRYER MODEL PAR30 GAS FRYER AUTOMATI...

Page 41: ...PN 30A170 rev Jan2008 41 WIRING DIAGRAMS...

Page 42: ...PN 30A170 rev Jan2008 42 WIRING DIAGRAM Since minor wiring changes may occur in the future USE the diagram pasted to the fryer for circuit tracing and or troubleshooting a gas fryer...

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