PUMP FOR HYDRAULIC SYSTEMS
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page 3
of 35
Installation and maintenance manual
SECTION 1 - PRODUCT DESCRIPTION
1.1
HYDRAULIC STEERING SYSTEM OPERATION ................................................................................................. 8
1.2
WARNINGS FOR THE CORRECT PRODUCT USE .............................................................................................. 8
1.3
SYSTEM CONFIGURATIONS ............................................................................................................................... 9
1.4
PUMP DESCRIPTION ............................................................................................................................................ 9
1.5
PUMP TECHNICAL FEATURES ........................................................................................................................... 10
TABLE OF CONTENTS
SECTION 2 - TRANSPORT
2.1
GENERAL WARNINGS ......................................................................................................................................... 13
2.2
PACKAGING CONTENTS ...................................................................................................................................... 13
SECTION 5 - MAINTENANCE
5.1
ORDINARY MAINTENANCE ................................................................................................................................. 32
5.2
STEERING WHEEL DISASSEMBLY .................................................................................................................... 32
5.3
TROUBLESHOOTING ............................................................................................................................................ 32
SECTION 3 - INSTALLATION
3.1
TOOLS NECESSARY FOR THE INSTALLATION OF PUMPS UP25 F - UP28 F -UP33 F - UP39 F - UP45 F
UP25NV F - UP33NV F.....................................................................................................................................16
3,2
PUMP UP25 F - UP28 F -UP33 F - UP39 F - UP45 F - UP25NV F - UP33NV F INSTALLATION................ 16
3.3
TOOLS NECESSARY FOR THE INSTALLATION OF PUMPS UP28 R -UP33 R - UP39 R - UP45 R .............. 18
3.4
PUMP UP28 R -UP33 R - UP39 R - UP45 R INSTALLATION .......................................................................... 18
3.5
TOOLS NECESSARY FOR THE INSTALLATION OF PUMPS UP39-I R - UP45-I R......................................... 20
3.6
PUMPS UP39-I R - UP45-I R INSTALLATION .................................................................................................. 20
3.7
TOOLS NECESSARY FOR THE INSTALLATION OF UP25 T - UP28 T -UP33 T - UP39 T - UP45 T PUMPS .... 22
3.8
PUMP UP25 T - UP28 T -UP33 T - UP39 T - UP45 T INSTALLATION ........................................................... 22
3.9
TYPES OF INSTALLATION .................................................................................................................................. 25
3.10 HOSE CONNECTION TO THE SYSTEM .............................................................................................................. 26
3.10.1HOSE CONNECTION TO THE SYSTEM FOR MODELS UP25 F-R-T, UP28 F-R-T, UP33 F-R-T, UP39 F-R-T,
UP45 F-R-T ............................................................................................................................................................ 26
3.10.2HOW TO CHOOSE THE RIGID PIPES FOR MODELS UP39-I R AND UP45-I R .............................................. 26
3.10.3HOSE CONNECTION TO THE SYSTEM FOR MODELS UP39-I R AND UP45-I R ................................................ 28
3.11 FILLING AND PURGING ....................................................................................................................................... 29
3.11.1POSITIONING OF THE OIL BOTTLE ................................................................................................................... 30
3.11.2PURGING PROCEDURE ........................................................................................................................................ 30
3.12 GENERAL RECOMMENDATION ........................................................................................................................... 30
SECTION 6 - DISMANTLING
6.1
DISMANTLING ...................................................................................................................................................... 34
!
DOCUMENT REVISIONS .................................................................................................................................................. 4
MANUAL USE AND SYMBOLS USED ............................................................................................................................. 5
INFORMATIVE LETTER ..................................................................................................................................................... 6
WARRANTY ........................................................................................................................................................................ 6
SECTION 4 - SAFETY WARNINGS
4.1
SAFETY WARNINGS DURING USE AND INSTALLATION ............................................................................... 31
4,2
CLOTHING .............................................................................................................................................................. 31