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Installation and maintenance manual

ULTRAFLEX

 

page 16 

of 63 -  

SINGLE LEVER CONTROL B501 AND B502

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ATTENZIONE

5 SAFETY WARNINGS

This  section  illustrates  the  safety  regulations  to  be  applied  for  proper  use  of  the  apparatus.
Read  this  section  very  carefully  and  also  read  the  manuals  supplied  with  other  components  of  the  single
lever  control.

5.1 Safety warnings during installation and use

OBLIGATORY  FOLLOW  the  precautions  and  safety  criteria  indicated  below.

ULTRAFLEX

  shall  not  be  held  liable  for  the  user's  failure  to  observe  these  precautions  and  criteria  and  shall

not  be  held  liable  for  any  negligence  in  use  of  the  system.

-

  NEVER  PUT  HANDS  BETWEEN  THE  MOVING  PARTS.

-  Do  not  deactivate  safety  devices  or  render  them  inoperative.
-  Do  not  modify  the  system  or  add  devices  to  it  without  written  authorization  or  the  intervention  of  an

ULTRAFLEX 

technician  describing  the  change  made  in  the  description  of  the  work  performed.

- Do not use the apparatus for any purpose other than its intended purpose as specified in the installation

and  maintenance  manual.

-  Do  not  allow  untrained  personnel  to  perform  installation.

DANGER

WARNING

-  During  installation  of  the  system,  take  particular  care  to  keep  everything  clean  to  ensure  that  no

foreign  bodies  can  get  into  the  system.  Even  a  tiny  object  can  cause  permanent  damage  which  may
not  be  immediately  obvious.

-  Avoid  cable  curve  radiuses  of  <  200  mm  (8").
-  Do  not  let  cables  come  into  contact  with  sharp  corners  or  edges.
-  Do  not  let  cables  come  into  contact  with  heat  sources.

DO  NOT  wear  necklaces,  bracelets  or  any  loose  garments  that  could  get  caught  in  moving  parts  during
installation,  inspection  or  maintenance  work.

5.2 Clothing

WARNING

!

Summary of Contents for B 501

Page 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N Ç A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT BHT CHTL BHTL ...

Page 2: ... processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market needs and to increase the customer satisfaction ULTRAFLEX Environmental Management System is certified CISQ IQNet by the Italian Shipping Registry RINA in conformity with the UNI EN ISO 14001 rule ULT...

Page 3: ... EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE CLUTCH 12 3 7 LEVER CONTROL BOX MOUNTING 12 3 8 INSTALLATION OF THE NEUTRAL SAFETY SWITCH 13 3 9 TRIM ELECTRICAL CONNECTIONS 14 SECTION5 SAFETYWARNINGS 5 1 SAFETY RULES DURING INSTALLATION AND USE 16...

Page 4: ... explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualified or specialized personnel to avoid risks are identified by the symbol shown here Provide the personnel who will be installing the product with appropriate training and make sure that they understa...

Page 5: ...to 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442 Parkland Drive Sarasota FL 34243 Tel 1 941 351 2628 Fax 1 941 360 9171 Email uflex uflexusa com www uflexusa com This installation and maintenance manual constitutes an integral part of the product a...

Page 6: ...ropulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other cables the following kits are available on demand K 60 for cables Ultraflex C5 C16 MACH 5 K 61 for cables Ultraflex C22 K 62 for cables Ultraflex C36 MACH 36 The cables C14 and MACH14 require no ins...

Page 7: ...so check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must work with safety gloves and footwear WARNING Contents of the control system packaging A B F B501 B502 A D C E G I H REF B501 B502 A 1 lever control 1 lever control B 4 screws M5x30 4 screws M5x30 C 4 nu...

Page 8: ...ard as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the control in a position that allows the lever to rotate free and take care that it can reach the full forward and full reverse stroke 2 Refer to the overall dimensions given in paragraph 1 2 to check that t...

Page 9: ...lable for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cables C14 and MACH14 follow the instructions given below 3 5InstallationofcablesC14andMach14 3 5 1 Shift cable connection 1 Position the control box on a plane surface as in the picture the Ultraflex lo...

Page 10: ...ding to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the nearest one for instance if the stroke on the engine from one end of stroke to the other is 67 mm the cable must be connected to the more internal hole 68 mm stroke If a stroke of 70 mm is detected check ...

Page 11: ...ift cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no become stiffer during the throttle engagement otherwise check that the control shift stroke corresponds to the engine one 3 5 2 Throttle cable connection 14 12 16 15 17 1 Remove the cable fastener 7 f...

Page 12: ... the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TURNED OFF AND THE LEVER IN THROTTLE POSITION 3 CONTROL B501 Place the rear cover 4 fixing it with the screws 5 1 Put the control box in the selected position then insert and thighten the four screws M...

Page 13: ...oiding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the switch X12 the screw and the nut must be inserted inside the hole A For the switch X43 the reference hole is B 3 Through the slot located on the plate 28 insert the screw 33 in the switch hole throu...

Page 14: ...UISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In case of dual engine both solenoid valves are actuated by a single switch In this case a suitable relay is required for the proper operation of the system CAUTION Before fixing the cables definitively...

Page 15: ... on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part of the handle and at the same time push the lever forward T H R O T T L E B501 SHIFT SHIFT T H R O T T L E B A C K W A R D F O R W A R D DANGER Before starting the engine if the control is not provi...

Page 16: ... not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use the apparatus for any purpose other than its intended purpose as specified in the installation and maintenance manual Do not allow untrained personnel to perform installation DANGER WARNING During ins...

Page 17: ...and tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check the absence of corrosion on the metal parts of the cable terminals and of abrasions on the sheath Replace damaged parts that may compromise the integrity of the single lever control Technical Assist...

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