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REVA_040412

17

REF # PART NUMBER

DESCRIPTION

QTY.

1*

ZKUC-20

Hand Wand, Standard 2 Button Ultra Comfort

1

1

ZKUC-10

Hand Wand, Standard 2 Button Ultra Comfort

1

2*

ZKUC-20-EXT

Hand Control Extension 62” Long

1

2

ZKUC-10-EXT

Hand Control Extension 62” Long

1

3

GMOKI-28W

Okin 26-28 Wide Motor

2

4

GMOKI-CB

Motor Chair Okin 26-28Wide Control Box 4/2003

2

5

GM1502L

Motor Chair Battery Back Up Wire with LED

1

6

GM1501-A

Motor Chair Transformer

1

7 GM1501-APUS

Transformer

Cord

1

*

Asterisk designates the current style.

DUAL MOTOR ELECTRICAL SETUP

Smart Tek System

Model: UC540M-26

7

6

5

4

LED Light
DC Power

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16
17
18
19
20
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Summary of Contents for Leisure UC211

Page 1: ...SERVICE GUIDE http waterheatertimer org pdf ...

Page 2: ... 11 12 Recline Bar 12 Seat Assembly 13 14 Recline Straps 14 Scissor Mechanism Parts 15 Electrical Systems 16 20 Single Motor 16 Dual Motor 17 Heat and Massage 18 Stellar Comfort 19 UC480 Heat and Massage 20 Trouble Shooting with SMART TEK 21 LIFT FRAMES 23 37 LM5000C 23 25 LM5100 26 28 LM5120 29 31 LM6111 32 34 LM5200M RO 35 37 Stellar Comfort Recline Mechanism 38 Power Connections 39 Back Install...

Page 3: ... transformers that plug into standard wall outlets and operate on standard 120V AC electricity The lift chair control system is made up of the following components Motor s Hand Control Extension Wire Transformer Battery Backup Wire Heat Unit Massage Unit Control Unit Junction Box Only on selected models Component Motor Location Between the lift frame and the seat Function Provides lift and recline...

Page 4: ...eable Must be replaced Component Control Box 500 lb chair only Location On the lift frame Function Provides connectivity for motors hand control and transformer Connections Connected to the motor s hand control and transformer Failure Signs Chair will not lift and or recline Clicking noise Motors out of sync Tests AC Voltage Expected Readings 27 32 VAC See figure 1 Serviceable Must be replaced Com...

Page 5: ...at Only will not work Note Model UC480 Chair will not lift and or recline or Heat Massage will not work Tests See Hand Controls on pages 38 39 For a more complete guide refer to manufacturer s owner s manual Expected Readings See Hand Controls on pages 38 39 For a more complete guide refer to manufacturer s owner s manual Serviceable Must be replaced Battery Back Up System 1 Batteries should be re...

Page 6: ...and control into motor or into extension and try for chair response F If still no response see Trouble Shooting with SMART TEK on page 19 Problem 3 If you hear the motor running but the chair won t move or partially moves check for the following A Inspect lift frame for possible breakage B Inspect push tube or gear casing for breakage C Gears may be stripped in gear casing in motor assembly D Push...

Page 7: ...Standard US UC 2 Button 3 way UC770 Tranquility Medium LM5120 Single Standard US UC 2 Button 3 way UC550 S Stellar Comfort Small LM5100 Stellar Standard US Auto Drive 6 Button Stellar UC550 M Stellar Comfort Medium LM5100 Stellar Standard US Auto Drive 6 Button Stellar UC550 L Stellar Comfort Large LM5120 Stellar Standard US Auto Drive 6 Button Stellar UC552 Stellar Comfort Medium LM5100 Stellar S...

Page 8: ... control plug base and pull the two pieces apart 6 Gently push the chair over onto the footrest turn it upside down or gently push it over onto its side opposite of the hand control 7 Use a Phillips screwdriver to remove the wire clamp used to secure the extension cable to the bottom of the armrests Make sure you save the clamp and screw 8 Remove a few staples on the arm assembly to allow the exte...

Page 9: ...the lift frame 7 Plug the motor s hand control extension and battery backup into the new control box 8 Gently turn the chair back over 9 Plug the battery backup cable into the transformer 10 Plug the transformer into the wall outlet and test Lift Motor Replacement Tools needed needle nose pliers zip ties and a chair stand 1 Unplug the transformer from the wall outlet 2 Unplug the battery backup ca...

Page 10: ...straps s to the lift frame 13 Use the hitch pin s the clevis pin s spacers and washers to fasten the recline strap s to the new lift frame 14 Use the hitch pin s and the clevis pin s to fasten the bottom of the motor s to the new lift frame 15 Place the new lift frame onto the chair shell 16 Use the hitch pin s the clevis pin s and the washers to fasten the recline strap s to the recline bar 17 Us...

Page 11: ...4 bolts that fasten each scissor mechanisms to the new arm assembly 18 Make sure the footboard is completely closed Note When installing the lift frame the footboard must be completely closed when you fasten the lift frame to the armrest assembly or the footboard will not close properly 19 Place the lift frame onto the chair shell 20 Use the hitch pin s the clevis pin s and the washers to fasten t...

Page 12: ... Phillips screwdriver to remove the screws that fasten the scissor mechanism to the footboard 16 Use the 3 8 inch socket to remove the bolts that fasten the scissor mechanism to the seat and to the footboard 17 Use the 3 8 inch socket to install the bolts that fasten the new scissor mechanism to the seat and the footboard 18 Use the Phillips screwdriver to install the screws that fasten the new sc...

Page 13: ...e done alone it does require extra attention You must remove the arm assembly without twisting the frame Excessive twisting will cause the board holding the arms together to snap 12 Stand behind the chair and pull the arms away from the chair being careful not to get the material snagged in the scissor mechanisms 13 Place the arm assembly to the side 14 Use the 1 2 inch socket to remove the bolts ...

Page 14: ...rd holding the arms together to snap 12 Stand behind the chair and pull the arms away from the chair being careful not to get the material snagged in the scissor mechanisms 13 Place the arm assembly to the side 14 Use the Phillips screwdriver to remove the screws that fasten the scissor mechanism to the footboard 15 Use the 3 8 inch socket to remove the bolts that fasten the scissor mechanism to t...

Page 15: ...he hand control 4 Remove the hitch pin clevis pin s and washers that fasten the recline straps to the lift frame 5 Remove the hitch pin s clevis pin s and washers that fasten the recline straps to the recline bar 6 Use the hitch pin s clevis pin s and washers to fasten the new recline straps to the recline bar 7 Use the hitch pin s clevis pin s and washers to fasten the new recline straps to the l...

Page 16: ...REVA_040412 15 SCISSOR MECHANISM PARTS Component Description RM621 3 Way Recliner Mechs RM8300 2 Way Recliner Mechs RM620 Stellar Comfort Mechs We do recommend both sides be replaced RM8300 RM621 RM620 ...

Page 17: ...10 EXT Hand Control Extension 62 Long 1 3 GM1500 LM Motor Chair Led Non Transformer 1 4 GM1501 A Motor Chair Transformer 1 5 GM1501 APUS Transformer Cord 1 Asterisk designates the current style Smart Tek System Models UC211 UC320 UC330 UC540 SAA UC540 M UC540 L UC660 and UC770 Note UC480 uses the All in one hand control when configured with heat and massage SINGLE MOTOR ELECTRICAL SETUP 5 LED Ligh...

Page 18: ...ong 1 2 ZKUC 10 EXT Hand Control Extension 62 Long 1 3 GMOKI 28W Okin 26 28 Wide Motor 2 4 GMOKI CB Motor Chair Okin 26 28Wide Control Box 4 2003 2 5 GM1502L Motor Chair Battery Back Up Wire with LED 1 6 GM1501 A Motor Chair Transformer 1 7 GM1501 APUS Transformer Cord 1 Asterisk designates the current style DUAL MOTOR ELECTRICAL SETUP Smart Tek System Model UC540M 26 7 6 5 4 LED Light DC Power ...

Page 19: ...1501 A Motor Chair Transformer 1 5 GM1501 APUS Transformer Cord 1 6 HV3001 DHV Hand Control 1 7 HV3003 Heat Unit 1 8 HV3004 Massage Seat 1 9 HV3004B Massage Back 3 10 HV3002 2 Transformer 1 11 HV3005 DHV Control Box 1 HEAT and MASSAGE ELECTRICAL SETUP HV3000 COMPLETE RELAXOR DHV SYSTEM 5 6 7 8 9 10 In Seat behind knee Upper back in middle Lower back LED Light DC Power Smart Tek System Models UC211...

Page 20: ...GM1500 LM Motor Chair Okin Maxi Lift Motor 1 8 GM756R Motor Chair Okin Maxi Recline Motor 1 9 ZK1100 EXT Hand Control Extension 1 10 HV3002 2 Box Transformer 3 x 3 1 2 x 10 1 11 GM1501 A Motor Chair Transformer 1 12 GM1501 APUS Transformer Cord 1 STELLAR COMFORT ELECTRICAL SETUP Smart Tek System Models UC550 S UC550 M UC550 L UC552 UC556 UC551 S UC551 M UC551 L UC553 UC557 In Seat behind knee Lowe...

Page 21: ...M Motor Chair Led Non Transformer 1 7 GM1501 A Motor Chair Transformer 1 8 GM1501 APUS Transformer Cord 1 Note The above drawing is for units manufactured after May 2012 Asterisk designates the current style HEAT and MASSAGE ELECTRICAL SETUP Smart Tek System Model UC480 only HV4101 VIB HV4101 PAD HV4101 HC HV4101 JBOX HV4101 EXT Middle Lower back Phono Plug Phono Plug 9 Pin Plug w lock 5 Pin Plug ...

Page 22: ...ck 2 3 HV4003 Heat Unit 1 4 GM1500 LM Motor Chair Led Non Transformer 1 5 GM1501 A Motor Chair Transformer 1 6 GM1501 APUS Transformer Cord 1 Note The above drawing is for units manufactured prior to May 2012 HEAT and MASSAGE ELECTRICAL SETUP Smart Tek System Model UC480 only Middle Lower back Lower back 5 Pin Plug ...

Page 23: ... control or extension wire extension wire rarely goes bad replace hand control Models UC540M 26 Problem Solution Chair doesn t work both LED lights are off 1 Check right angle plug is connected to the transformer 2 Check the plug end of the transformer is plugged into the wall outlet 3 Check the fuse or breaker to the wall outlet the chair is plugged into If all above are ok defective transformer ...

Page 24: ...REVA_040412 23 LM5000C LIFT FRAME ASSEMBLY Used for Models UC211 See parts list for specific parts by model LM RS5100 LM5000C ...

Page 25: ...REVA_040412 24 LM5000C LIFT MOTOR See parts list for specific hand control part number GM1500 LM LM RS5100 ...

Page 26: ...15 Cap 1 Square End Chair 8 BB5518 Tywrap 8 Black 2 BB5530 Leg Leveler 5 16 X 1 4 BB5531 Pin 3 8 x 2 1 2 Zinc Clevis 1 BB5535 Washer 750 x 394 x 125 Nylon 6 BB5549 Washer 400 x 750 x 312 Nylon 2 BB5566 Pin 3 8 x 3 1 2 Zinc Clevis 4 BB5567 Pin 3 8 x 2 5 8 Zinc Clevis 1 BB5579 Pin 3 8 x 2 7 8 Zinc Clevis 4 GM1500 LM DC INLINE MOTOR 1 LM5000C 5000C LIFT FRAME 1 LM RS5100 RECLINE STRAP 5100 6111 SERIE...

Page 27: ...REVA_040412 26 For use in models UC320 UC540 SAA UC540 M UC480 UC660 UC550 S UC550 M UC552 See parts list for specific parts by model RB5100 M 1 LM RS5100 LM5100 ...

Page 28: ...REVA_040412 27 LM5100 LIFT MOTOR See parts list for specific hand control part number LM RS5100 GM1500 LM ...

Page 29: ...eg Leveler 5 16 X 1 4 BB5531 Pin 3 8 x 2 1 2 Zinc Clevis 1 BB5535 Washer 750 x 394 x 125 Nylon 6 BB5549 Washer 400 x 750 x 312 Nylon 2 BB5566 Pin 3 8 X 1 Zinc Clevis 4 BB5567 Pin 3 8 X 2 5 8 Zinc Clevis 1 BB5579 Pin 3 8 X 2 7 8 Zinc Clevis 4 GM1500 LM DC INLINE MOTOR 1 LM5100 5100 LIFT FRAME 1 LM RS5100 RECLINE STRAP 5100 6111 SERIES LIFT FRAME 2 ZKUC 10 Hand Wand 2 Button LED 1 ZKAD 1 Hand Wand A...

Page 30: ...REVA_040412 29 For use in models UC330 UC540 L UC770 UC550 L UC556 See parts list for specific parts by model RB5100 L 1 LM RS5100 ...

Page 31: ...REVA_040412 30 See parts list for specific hand control part number LM RS5100 GM1500 LM ...

Page 32: ... 8 Black 2 BB5530 Leg Leveler 5 16 X 1 4 BB5531 Pin 3 8 x 2 1 2 Zinc Clevis 1 BB5535 Washer 750 x 394 x 125 Nylon 6 BB5549 Washer 400 x 750 x 312 Nylon 2 BB5566 Pin 3 8 X 1 Zinc Clevis 4 BB5567 Pin 3 8 X 2 5 8 Zinc Clevis 1 BB5579 Pin 3 8 X 2 7 8 Zinc Clevis 4 GM1500 LM DC INLINE MOTOR 1 LM5120 5120 LIFT FRAME 1 LM RS5100 RECLINE STRAP 5100 6111 SERIES LIFT FRAME 2 ZKAD 1 Hand Wand Auto Drive for ...

Page 33: ...REVA_040412 32 For use in models UC540M 26 See parts list for specific parts by model RB6111 1 LM RS5100 ...

Page 34: ...REVA_040412 33 See parts list for specific hand control part number GM1501 A Transformer GM1502 L LM RS5100 GM1501 APUS ...

Page 35: ...1 6 BB5531 Pin 3 8 x 2 1 2 Zinc Clevis 2 BB5535 Washer 750 x 394 x 125 Nylon 4 BB5549 Washer 400 x 750 x 312 Nylon 4 BB5566 Pin 3 8 X 1 Zinc Clevis 4 BB5567 Pin 3 8 X 2 5 8 Zinc Clevis 2 BB5582 Pin 3 8 X 3 Zinc Clevis 4 GMOKI 28W Motor Chair Okin 26 28 Wide Motor 2 GMOKI CB Motor Chair Okin 26 28Wide Control Box 4 2003 1 GM1502L LOW VOLTAGE POWER CORD Extension wire low voltage 1 LM6111 Dual Motor...

Page 36: ...REVA_040412 35 LM5200M RO Recline Only FRAME For use in models UC551 S UC551 M UC551 L UC553 UC557 See parts list for specific parts by model RO51001 ASSY BB5515 LM RS5100 BB5567 BB5514 ...

Page 37: ...REVA_040412 36 LM5200M RO Recline Only MOTOR LM5200M RO Whole Frame ZKAD RC GM1500 RM ZK1100 EXT BB5531 BB5514 LM RS5100 BB5512 BB5514 ...

Page 38: ...eveler 5 16 X 1 4 BB5531 Pin 3 8 x 2 1 2 Zinc Clevis 1 BB5549 Washer 400 x 750 x 312 Nylon 2 BB5567 Pin 3 8 X 2 5 8 Zinc Clevis 1 GM1500 RM RECLINE ONLY MOTOR 1 GM1500 ASSY DC MOTOR COMPLETE 1 RO51001 ASSY COMPLETE 5200 RECLINE ONLY FRAME ASSEMBLY 1 LM RS5100 RECLINE STRAP 5100 6111 SERIES LIFT FRAME 2 ZK1100 EXT Hand Control Extension 1 ZKAD RC Hand Wand Auto Drive for Lift Chairs 1 RB5100 M 1 RE...

Page 39: ..._040412 38 Stellar Comfort Recline Mechanism For use in models UC550 S UC550 M UC550 L UC552 UC556 UC551 S UC551 M UC551 L UC553 UC557 See parts list for specific parts by model BB5613 BB5613 BB5603 BB5505 ...

Page 40: ... threaded studs on the back slip thru the holes in the brackets as shown 4 Thread the flange lock nuts onto the studs and tighten securely using the supplied wrench or a 7 16 box wrench Return the chair to the seated upright position by pressing the up arrow on the hand control 5 Attach the bottom of the outside back to the Velcro on the arm cross rail Models UC211 UC320 UC330 UC540 SAA UC540 M UC...

Page 41: ...when switch S10 is pressed Models UC552 UC556 UC550 S UC550 M UC550 L UC552 UC551 S UC551 M UC551 L UC553 UC557 Models UC211 UC320 UC330 UC540 SAA UC540 M UC540 L UC540M 26 UC480 UC660 UC770 Models UC211 UC320 UC330 UC540 SAA UC540 M UC540 L UC540M 26 UC480 UC660 UC770 Models UC550 S UC550 M UC550 L UC552 UC551 S UC551 M UC551 L UC553 Note For individual switch functions on each hand control refer...

Page 42: ...set for 20 minutes Massage Timer Massage timer is activated when the PWR button is depressed Timer is factory set for 20 minutes Models UC340 UC480 Models UC340 UC480 To Operate Lift Press Up key to raise chair Press DOWN key to lower chair To Lock Lift Press and hold LOCK UNLOCK key for approximately 3 seconds until red lock icon is lit To Unlock Lift Press and hold LOCK UNLOCK key for approximat...

Page 43: ... turn HEAT ON or OFF Independent 30 Minute Timer Press any or all ZONE keys to turn any ZONE On or Off Press SELECT WAVE or PULSE for desired operating mode Press Left to decrease or Right to increase INTENSITY and SPEED Heat Massage Only Hand Control Models All with standard heat massage Hand Control models currently being used ...

Page 44: ...s time Adjustments are in 15 minute increments By pressing the MODE button a second time the display will return to the temperature setting for any future adjustments After setting the desired time and temperature the system will be ready to use when you press the ON OFF button A heater light will indicate that the system is on and working When your session is complete the light will go off and th...

Page 45: ...s a routine maintenance procedure is not necessary If lubricating the lift chair to alleviate excessive noise only apply the specified lubricant at the locations shown below Do not apply excessive lubricant Excessive lubricant could leak onto the chair or the floor causing damage SCISSOR MECHANISM ...

Page 46: ...REVA_040412 45 Lift Chair Cut Away Bottom View Note The above illustrations are intended as general information They do not represent the models in this manual ...

Page 47: ...REVA_040412 46 ...

Page 48: ...REVA_040412 47 ...

Page 49: ...REVA_040412 48 UC540M 26 Model Only Lift Chair Boxing Instructions ...

Page 50: ...REVA_040412 49 UC540M 26 Model Only Lift Chair Boxing Instructions ...

Page 51: ...REVA_040412 50 ...

Page 52: ...REVA_040412 51 ...

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