Part No.
20
21
30
23
24
25
6L
6R
Description
Coupler
Safety Chain
M10x85 Bolts
M10x25 Bolts
￠
10 Flat Washers
M10 Nylon Nuts
Left Tail Light Bracket
Right Tail Light Bracket
Qty.
1
1
2
8
10
10
1
1
Part No.
8L
8R
7
22
31
32
33
Description
Left Tail Light
Right Tail Light
License Plate bracket
Side Running Lights
Self-Tapping Screw
M6 Padded Nuts
Fenders
Qty.
1
1
1
2
4
4
2
Set D
40" X 48" ALUMINUM UTILITY TRAILER KIT
Owner’s Manual
40" X 48" ALUMINUM UTILITY TRAILER KIT
Owner’s Manual
STEP 6
Assembly Check
• Double-check the assembly to be sure all the steps were followed and all the parts are used.
Check that the frame, axle and wheels are square then fully tighten all bolts and nuts.
• Do not remove the VIN sticker from the tow bar.
STEP 7
Wiring the Trailer
19. Install the 4-wire vehicle connector in the trunk area of the tow vehicle.
20. Position the connector plug near the hitch ball of the vehicle and arrange the wires as
shown in the diagram below.
21. Connect the white wire to the frame or body of the vehicle;
22. Attach the white ground wire at the plug end of the wiring harness to the small hole in the
tow bar with a self-tapping screw.
23. Leave about 18” of wire beyond the coupler and arrange the wires on the inside of tow bar
and the front cross-member as shown in the diagram below. Push on the wire clips to hold
the wires in place on the tow bar (see wire clip figure A and the ‘A’ locator symbols in the
diagram).
24. From the tow bar/front cross-member point, split the yellow/brown and green/brown wires
and arrange the yellow/brown wire along the left side and the green/brown wire along the
right side. Push on the wire clips to hold the wires in place on the front cross-member (see
the ‘A’ locator symbols on the cross-member in the diagram).
Connect the wires to the lights in the following steps by stripping wires and taping connec-
tions.
25. Connect the wire leads from the side running lights to the brown wire on each side with the
wire connectors. See connector figures D and E in the diagram. Use pliers to squeeze the
connector closed.
26. Cut the yellow/brown and green/brown wires to appropriate lengths to go down the side
rails to the tail lights and strip the wire ends by 3/4".Push on the wire clips to hold the wires
in place along the side rails (see the ‘A’ locator symbols on the side rails in the diagram).
27. Connect the tail lights according to figures B and C in the diagram and the following color
code.
Left Side
Yellow-yellow wire
Brown- brown wire
White- tighten with tail light bolt
9 of 15
STEP 5
Parts Needed:
13. With assistance, turn trailer assembly over, right-side-up.
14. Bolt the coupler (20) to the tow bar with M10*90 hex bolts,
￠
10flat washers and M10 nylon
nuts then attach the safety chain to the coupler with bolt M10*90 by putting the bolt through
the center link of the chain (21), then lock with
￠
10flat washers and M10 nylon nuts. NOTE:
Make sure the safety chain is the same length on each side.
15. Remove the left tail light (8L) from the light bracket (6L) then attach the bracket to the left
side rail with M10*25 bolts,
￠
10flat washers and M10 nuts as shown below. Install the left
tail light and the license plate bracket (7) (with clear lens facing down) with the M6 nuts (32)
on the light.
16. Remove the right tail light (8R) from the light bracket (6R) then attach the bracket to the
right side rail with M10*25 bolts,
￠
10flat washers andM10 nuts as in the previous step.
Install the right tail light with M6 nuts (32) on the light.
17. Remove the lenses of the side running lights (22), feed the wire through the hole in the
center of the light and the center hole in the frame and attach the lights to the frame with
self-tapping screws (31). Replace the lenses on the lights.
18. Attach the fenders (33) to the side rails using M10*25 bolts,
￠
10flat washers andM10 nuts.
8 of 15
Right Side
Green-green wire
Brown- brown wire
White- tighten with tail light bolt
