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Ultra-Aire SD12 Installer’s & Owner’s Manual

16

6. Maintenance

6.1 Standard Air Filter 

The Ultra-Aire SD12 is equipped with a pleated cloth air filter. This 
filter should be checked every six months. Operating the unit with 
a dirty filter will reduce dehumidifier capacity and efficiency and 
may cause the compressor to cycle off and on unnecessarily on the 
defrost control. 

To access the air filter, remove the filter access panel from the end 
of the Ultra-Aire SD12. The filter should be readily visible and can 
be removed by pulling them straight out of the Ultra-Aire SD12. 

The pleated cloth filter can generally be vacuumed clean several 
times before needing replacement. DO NOT operate the unit  
without the standard filter or with a less effective filter than the 
standard filter. The heat exchange coils inside the unit could 
become clogged and require disassembly to clean. Filter non- 
compliance invalidates the product warranty. 

6.2 High Efficiency Air Filter – MERV 14

An optional high efficiency pleated microglass paper filter is 
available for the Ultra-Aire SD12. This filter is rated as 90%-
95% efficient by the ASHRAE Dust Spot test method 52-76. The 
high efficiency pleated microglass paper filter should be used in 
conjunction with the standard filter. The filter housing is a seperate 
accessory that must be used with the MERV 14 filter. An additional 
MERV 11 pre-filter is sold with the filter housing.

This filter is able to remove allergy causing particles from the 
airstream. The high efficiency filter has a much larger surface area 
than the standard filter, thus the standard filter may need to be 
cleaned or replaced several times before the high efficiency filter 
requires replacement. Be careful not to damage the fabric media 
when handling the high efficiency pleated paper filter. Do not at-
tempt to clean the high efficiency pleated paper filter. It should be 
replaced when it becomes restrictive.

6.3 Impeller Fan

The impeller fan motor is factory lubricated for many years of 
normal operation, and no further oiling is required. 

6.4 Optional Fresh Air Return 

Check and clean the screen on the outdoor fresh air return  
seasonally. The screen may become plugged during the seasons 
when there are many particles in the outdoor air. 

6.5 Condensing Unit Maintenance

The compressor and fan motor inside the condensing unit are 
permanently lubricated for many years of normal operation, so 
maintenance is not required.

Keep the condensing unit clean and free from debris. Check the 
coil and other openings on the condensing unit for debris that will 
obstruct airflow. The coil on the condensing unit can be carefully 
vacuumed or cleaned with a soft bristle brush if needed. Do not 

FOR HVAC INSTALLER ONLY

bend the coil fins while cleaning the coil. 

Keep the area around the condensing unit clear to allow the required 
airflow. Make sure the base of the condensing unit is at least 1” above 
ground level and that the condensing unit is level. Do not direct the 
discharge towards the condensing unit when mowing grass.

7. Service 

7.1 Warranty 

A warranty certificate has been enclosed with this unit; read it before 
any repair is initiated. If a warranty repair is required, call the factory 
first at 1-800-533-7533 Ext. 8459 for warranty claim authorization and 
technical assistance.

7.2 Technical Description 

The Ultra-Aire SD12 uses a refrigeration system similar to an air  
conditioner’s to remove heat and moisture from incoming air, and add 
heat to the air that is discharged (See FIGURE 16).

Hot, high-pressure refrigerant gas is routed from the compressor to 
the condenser coil. The refrigerant is cooled and condensed by giving 
up its heat to the air that is about to be discharged from the unit. The 
refrigerant liquid then passes through a filter/drier and capillary tubing 
which causes the refrigerant pressure and temperature to drop. It next 
enters the evaporator coil where it absorbs heat from the incoming air 
and evaporates. The evaporator operates in a flooded condition, which 
means that all the evaporator tubes contain liquid refrigerant during 
normal operation. A flooded evaporator should maintain nearly constant 
pressure and temperature across the entire coil, from inlet to outlet. 

The mixture of gas and liquid refrigerant enter the accumulator after 
leaving the evaporator coil. The accumulator prevents any liquid  
refrigerant from reaching the compressor. The compressor evacuates 
the cool refrigerant gas from the accumulator and compresses it to a 
high pressure and temperature to repeat the process. 

FIGURE 16: REFRIGERATION SYSTEM

Summary of Contents for SD12

Page 1: ...her temperature to provide additional cooling if needed By eliminating the HVAC system s need to control latent load the Ultra Aire SD12 allows the system to work more efficiently Fresh Air Ventilatio...

Page 2: ...tallation in an Attic with an Existing Forced Air HVAC System 13 3 9F Installation in a Structure with Two Forced Air HVAC Systems 13 3 9G Installation in a Structure with No Existing Forced Air HVAC...

Page 3: ...y before installing and operating this device Proper adherence to these instructions is essential to obtain maximum benefit from your Ultra Aire SD12 indoor air quality system WARNING IMPROPER INSTALL...

Page 4: ...ed living area or above an area where water leakage could cause damage Place the Ultra Aire SD12 on supports that raise the base of the unit 2 5 above the drain pan beneath it Raising the Ultra Aire S...

Page 5: ...IN DAMAGE TO ROOF SURFACE Mount the base of the condensing unit to a sturdy level pad or bracket using 3 8 10mm bolts The condensing unit may be mounted to a wall with brackets or placed on a roof En...

Page 6: ...sunlight or near a pool or spa The installer must supply the control wiring between the Ultra Aire SD12 dehumidifier the condensing unit the remote control and any electrical accessories Carefully rou...

Page 7: ...er use either metal strapping material or anchored heavy nylon wire ties ANCHORED HEAVY NYLON WIRE TIRE OR AUTOMOTIVE MUFFLER TYPE HANGER AUTOMOTIVE MUFFLER TYPE HANGER WALL STUD STRAP LIQUID LINE TO...

Page 8: ...stub tubes of condensing unit These service ports can be used to introduce and release nitrogen during brazing Use the following procedure to connect the line set to the Dehumidifier CAUTION THE DEHU...

Page 9: ...COVERED RESPONSIBLY FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY OR DEATH 1 Connect the HFC 410A manifold gage set high pressure hose to the service port on the suction gas line Note C...

Page 10: ...to charge the system FOR HVAC INSTALLER ONLY 3 7 Charging the System The condensing unit is pre charged with 42 oz of HFC 410A refrigerant The installer will add HFC 410A refrigerant for the dehumidif...

Page 11: ...parate supply duct from the Ultra Aire SD12 to each isolated area is recommended DO NOT draw air directly from the kitchen laundry or isolated basement You may draw air from a basement that is open to...

Page 12: ...ter enclosure of the unit The 6 round collar includes a manual damper Adjust the manual damper to provide the desired amount of fresh air for ventilation The amount of fresh air should be based on the...

Page 13: ...the struc ture such as bedrooms den etc By ducting this way the air inside the structure will circulate through the Ultra Aire SD12 to be filtered and dehumidified Avoid discharging all the air from...

Page 14: ...AMAGE the transformer Dehumidifier on Connect yellow and blue wires Fan only on Connect yellow and green wires Accessory power 24volt AC power supply available for HVAC accessories between yellow and...

Page 15: ...t 35 min 70 max Auxillary Relay Capacity 5 Amps 24VAC Temp Range Accuracy 30 90 F 2 F Size 4 95 L x 1 06 W x 4 19 H Major Operations n Digital control of Relative Humidity Digital Set Point n Fan Filt...

Page 16: ...during the seasons when there are many particles in the outdoor air 6 5 Condensing Unit Maintenance The compressor and fan motor inside the condensing unit are permanently lubricated for many years o...

Page 17: ...nplugged or no power to outlet 2 Loose connection in dehumidifier fan circuit 3 Obstruction prevents fan impeller rotation 4 Defective fan 5 Defective fan relay 6 Defective impeller run capacitor Low...

Page 18: ...t be replaced if continuity exists across its terminals If there is no needle movement with the meter set on the Rx100000 FOR HVAC INSTALLER ONLY scale the capacitor is open and must be replaced 4 Mar...

Page 19: ...or and an over sized liquid line filter In a running burn out install an oversized suction line filter drier be tween the accumulator and compressor Thoroughly flush the accumu lator with refrigerant...

Page 20: ...ng is correct and that voltage is present at the damper motor 2 Check for any obstruction inside the damper If the electric ventilation damper fails to operate after performing these checks it must be...

Page 21: ...CE PARTS LIST Condensing Unit Item Part No Qty Description 2 4033211 1 Nut 3 4033212 1 Fan Axial 16 4033213 1 Compressor 20 4033214 1 Capacitor 23 4033216 1 Capacitor Fan Motor 30 4033215 1 Motor 31 4...

Page 22: ...mounting hardware from inside the rectangle opening Mount the duct collars to the front of the dehumidifier using screws provided Collars and hardware are located here Door Install Insert tab on the...

Page 23: ...osts related to changes to a Product or Component that may be required by any codes laws or regulations that may become effective after initial purchase of the Product by Customer Customer Responsibil...

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