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CABRA OWNER’S MANUAL

 

 

 

                                           

         

                                           

 

 

Steering

 

 

The  Cabra  utilizes  an  electric  over  hydraulic power  steering  system.  The 

shaft  from  the  steering  wheel  goes  through  an  electric  power  steering  gearbox  which 
boosts the input power of the driver turning the steering wheel. There is an electronic 
control unit next to the steering gearbox which senses the input torque.  

Care must be 

taken  when  opening  the  dash  panel  to  not  disturb  the  signal  wires  which 
could cause un-commanded turning while driving.  Work behind the dash panel 
should only be performed by UTD technicians or those trained on the Cabra.  

The output shaft of the electric  power steering gearbox  turns a hydraulic pump which 
then uses hydraulic fluid to actuate the hydraulic ram which turns the wheels. In the event 
of a loss of electric power you will still have steering, but it will require much more effort 
to steer.

 

 

 

Brakes

 

 

The  Cabra  utilizes  regenerative  braking.  The  position  of  the  foot  throttle 

determines the speed the motor controllers are constantly working to achieve. The brake 
pedal is  not linked to this  system. The regenerative braking is only determined by the 
position of the foot throttle. For example, if the driver pushes the foot throttle to 50%, 
the  controllers  will  accelerate  the  vehicle  to  approximately  18  mph.  If  the  driver  then 
releases  the  throttle  to  0%,  the  controllers  will  command  regenerative  braking  which 
reverses the flow of electricity and charges the battery pack until the vehicle comes to a 
stop on flat ground. (If going downhill it will not come to a complete stop without pressing 
on  the  brake  pedal.)

 

If  the  battery  pack  is  fully  charged  and  the  vehicle 

immediately  goes  down  a  steep  hill,  the  battery  management  system  (BMS)  will 
protect  the  battery  pack  from  overcharging  and  will  significantly  reduce 
regenerative  braking.    Running  the  Cabra  in  hybrid  mode  while  the  state  of 

charge  (SOC)  is  above  80%  will  also  reduce  regenerative  braking.  Loss  of 
electrical  power  to  the  motor  controllers  will  completely  eliminate 
regenerative braking.

  

With little or no regenerative braking, the force required on the 

brake  pedal  is  significantly  more  than  a  typical  modern  vehicle  since  it  is  a  manual 
hydraulic brake system without any power assist.

 

 

Summary of Contents for Cabra

Page 1: ...Ultimate Top Drives Manufacturing LLC 7451 FM 3009 Schertz Texas 78154 210 651 5700...

Page 2: ...mal operations 10 ignition 10 Shifter 10 Steering 10 electric drivetrain 10 lithium ion battery pack and charging 11 hybrid system with generator if equipped 13 12 volt systems 14 cab lifting system 1...

Page 3: ...ehicle will not turn on 23 vehicle will not respond to throttle inputs will not move 23 vehicle barely moves and feels like a parking brake is on 24 vehicle will not go over 12 mph 24 steering seems l...

Page 4: ...tdoors Due to the unique design of this vehicle it has significant differences in operation from typical cars trucks and other off road utility vehicles Some of the differences can have dire consequen...

Page 5: ...y and make the vehicle much more prone to rollover Driving on extreme side to side slopes will also cause the vehicle to rollover The guidelines for maximum side to side grade is as follows Cab in low...

Page 6: ...installed on the rams so that if the hydraulic hose breaks the valve closes and the cab will not come down The only way to get the cab to come down in that event is to restore hydraulic pressure to t...

Page 7: ...zes a 20 KWH 96 volt DC battery pack Touching the bare portions of those power cables or components can cause electrocution resulting in injury or death The battery compartment is accessible below the...

Page 8: ...rking to achieve The brake pedal is not linked to this system The regenerative braking is only determined by the position of the foot throttle For example if the driver pushes the foot throttle to 50...

Page 9: ...hile the vehicle is moving will damage the parking brakes Guns Guns must be unloaded and secured in the scabbards or gun racks while the vehicle is moving Seat belts All occupants must wear seat belts...

Page 10: ...the Cabra will dramatically change the center of gravity and make the vehicle more susceptible to rollover Vehicle empty weight 5 100 pounds Wheelbase 129 Width 98 to steps 93 with Steps up 82 O S ti...

Page 11: ...cle however If the driver shifts gears from forward to reverse or reverse to forward while applying the foot throttle the Cabra will violently stop and go the other direction Shifting into park while...

Page 12: ...ive normally contact UTD and we can usually diagnose over the phone while the user is looking at the diagnostic pages The cabra should never intentionally be driven below 5 state of charge soc At 5 th...

Page 13: ...onstantly monitors the temperature of the battery pack If the battery pack gets below 40 degrees Fahrenheit it will start to limit the amount of charge it will take and will not allow charging when it...

Page 14: ...Let the generator warm up for a minute or two and then turn on the A C power switch this energizes the generator output panel Check the display to make sure hybrid mode is indicated Now the generator...

Page 15: ...e compartment below the quail seat When more than 1 000 watts is required such as when raising the cab or using one of the winches the 12V battery steps in to handle the peak loads cab lifting system...

Page 16: ...position a magnetic switch is opened which does two things 1 the speed is governed to 12 MPH and 2 the electronic cab door latches are disabled There is a relief valve in the hydraulic power system t...

Page 17: ...oting There are multiple diagnostic pages which help a qualified technician troubleshoot issues or problems In the event there are problems consult a UTD technician to walk you through them over the p...

Page 18: ...windshield latches When mating the windshield to the frame make sure the latches are open so that the windshield seats properly into the frame When raising or lowering the windshield make sure the sho...

Page 19: ...tal manuals battery compartment heater if equipped The available battery compartment heater is activated by the BMS The heater will turn on when vehicle power is on or the charge cord is plugged into...

Page 20: ...s one is for the recovery winch and one is for the game lift winch They both use the same remote The remote can be held by the driver and operated while driving the Cabra using a recovery winch can be...

Page 21: ...up so that it does not hang up Be sure to stow the 2 tube before lowering the cab and tighten the thumb screws to prevent rattling leaving the tube extended will damage the bed wall when lowering the...

Page 22: ...nce can be done with this cover removed To access the bottom of the generator for the oil drain remove the air prefilter on the bottom of the Cabra below the generator The generator maintenance guidel...

Page 23: ...king quail seat doors and charge door sensors Periodically prior to use of the quail seats each time check to make sure that the latches open completely and the vehicle will not move with any one of t...

Page 24: ...brake then use the 10 mm wrench from the provided tool kit to remove the 3 bolts on each brake and pull the brake away from the motor and remove Once this is accomplished on both parking brakes the C...

Page 25: ...es and feels like a parking brake is on The motor controllers on the Cabra are normally communicating with each other and constantly trying to synchronize speeds If any of the wires between the two co...

Page 26: ...the steering wheel for at least 15 minutes so any trapped air will move to the top Bleeding is accomplished by connecting the provided hydraulic hose with quick connects on each end to the quick conn...

Page 27: ...hicle A hydraulic bottle jack is provided with the Cabra for changing tires along with a steel plate for use in off road conditions The jacking points are on the plate holding the u bolts to the axle...

Page 28: ...m Ion Battery Pack is warranted for 2 years or 2000 charge cycles from the date of purchase per the CALB USA warranty policy The Electric Traction Motors are warranted for 2 years from the date of pur...

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