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SAFETY CONSIDERATIONS

Due to system pressure, moving parts and electrical components,
installation and servicing of air conditioning equipment can be hazardous.
Only qualified, trained, service personnel should install, repair, maintain
or service this equipment.
Observe all precautions in the literature, on labels and tags
accompanying the equipment whenever working on air conditioning
equipment. Be sure to follow all other safety precautions that apply.
Wear safety glasses and work gloves, and follow all safety
codes. Use a quenching cloth and have a fire extinguisher
available for all brazing operations.

GENERAL

Model BDF Dual Fuel Heat Pumps are single package units with gas
heat designed for outdoor installation on a rooftop or a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require only
electric power and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with proven pilot.

INSPECTION

As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the

damage should be noted on the carrier’s freight bill. A separate
request for inspection by the carrier’s agent should be made in
writing. Refer to Form 50.15-NM for additional information.

REFERENCE

Additional information on the design, installation, operation and
service of this equipment is available in the following reference forms:

530.18-N3.2V

- Economizer Accessory

530.18-N3.8V

- Motorized Outdoor Air Damper Accy.

530.18-N3.9V

- Manual Outdoor Air Damper 0-35%

530.18-N3.10V - Manual Outdoor Air Damper 0-100%

530.18-N8.4V

- Gas Piping Accessory

530.18-N10.5V - Propane Conversion Accessory (USA)

530.18-N10.6V - High Altitude Accessory (Nat. Gas)

530.18-N10.7V - High Altitude Accessory (Propane)

690.15-N28V

- Low Ambient Accessory

Renewal Parts:

Refer to the Renewal Parts Manual for complete listing of

replacement parts on this equipment.

All forms referenced in this instruction may be ordered from:

Publications Distribution Center

Unitary Products Group

P.O. Box 1592, York, Pa.  17405

APPROVALS

Design certified by U.L. as follows:

1. For use as a heat pump only unit or a heat pump unit with

a forced air furnace.

2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas or propane gas.
Not suitable for use with conventional venting systems.

LIMITATIONS

INSTALLATION
 INSTRUCTION

SINGLE PACKAGE

CONVERTIBLE SERIES

DUAL FUEL HEAT PUMPS

Supersedes:  511.17-N2W (293)

511.17-N2W (398)

MODELS BADF090 & 120

(9.0 EER)

035-15683

208/230/575 VOLT

MODELS ONLY

Installer should pay particular attention to the words:  NOTE, CAUTION and WARNING. Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal in-
jury and/or equipment damage may result if installation procedure is not handled properly.

208/230/460 VOLT

MODELS ONLY

CAUTION

THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE
WITH THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY
AP PLI CAB LE LOCAL,  STATE,  AND NATIONAL CODES
INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRICAL,
AND MECHANICAL CODES.

WARNING

INCORRECT INSTALLATION MAY CREATE A CONDITION
WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
PERSONAL INJURY OR PROPERTY DAMAGE

               

FOR YOUR SAFETY

Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance

.

         

    

  FOR YOUR SAFETY

If you smell gas:
1. Open windows.
2. Don’t touch electrical switches; do not use    
  any phones in the area of the gas leak.
3. Extinguish any open flame.
4. Immediately call your gas supplier from another    
  location. Follow your gas supplier’s instructions.
5. If you cannot reach your gas supplier, call the fire  
 department.

Summary of Contents for BADF090

Page 1: ...essory Nat Gas 530 18 N10 7V High Altitude Accessory Propane 690 15 N28V Low Ambient Accessory Renewal Parts Refer to the Renewal Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS Design certified by U L as follows 1 For us...

Page 2: ...TABLES No Description Page 1 Unit Application Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 9 5 Supply Air Blower Performance 9 6 Accessory Static Resistances 10 7 Blower Motor and Drive Data 10 8 Electrical Data 10 9 Limit Control Setting 13 10 Blower Motor Pulley Adjustment 15 11 Gas Rate Cubic Feet Per Hour 16 FIGURES No Description Page 1 Center of Gravity 3 2 Recommende...

Page 3: ...ould not be installed in an area where mud or ice could cause personal injury Remember that condensate will drip from the outdoor coil during heat and defrost cycles and that this condensate will freeze when the temperature of the outdoor air is below 32 F RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the un...

Page 4: ...ion procedure Color coded insulated wires 18 AWG should be used to connect thermostat to unit Eight conductors are required POWER AND CONTROL WIRING Field wiring to the unit must conform to provisions of the National Electrical Code ANSI NFPA latest edition and or local ordinances The unit must be electrically grounded in accordance with N E C ANSI NFPA latest edition or local codes Voltage tolera...

Page 5: ... used Shellac base compounds such as Gaskolac or Stalastic and compounds such as Rectorseal 5 Cyde s or John Crane may be used 4 All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out the loose dirt and scale Before initial start up be sure that all of the gas lines external to the unit have been purged of air 5 The gas supply should be a separate li...

Page 6: ... the appliance Pipe size required will depend on the length of the pipe run and the total load of all appliances Complete information regarding tank sizing for vaporization recommended regulator settings and pipe sizing is available from most regulator manufacturers and L P gas suppliers L P gas is an excellent solvent and special pipe compound must be used when assembling piping for this gas as i...

Page 7: ...ENTRY GAS HEAT ACCESS COMBUSTION AIR INLET HOOD CONDENSER COIL COMPRESSOR ACCESS See Detail X VENT AIR OUTLET HOOD BLOWER ACCESS A CONTROL WIRING ENTRY FIELD SUPPLIED DISCONNECT SWITCH LOCATION 33 7 8 090 39 7 8 120 47 7 8 150 FILTER ACCESS 3 4 PVC FEMALE COND DRAIN CONN See Detail Y for location BOTTOM SUPPLY AND RETURN AIR OPENINGS SEE NOTE B POWER WIRING ENTRY DETAIL X SIDE SUPPLY AND RETURN AI...

Page 8: ...nomizer Fresh Air Damper Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Outdoor Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizon...

Page 9: ... 75 1 63 1070 1 05 1 32 1 23 0 86 1 46 1 36 0 54 1 68 1 57 0 20 1 89 1 76 1130 1 24 1 43 1 33 1 07 1 57 1 46 0 73 1 83 1 71 0 39 2 04 1 90 1175 1 44 1 51 1 41 1 27 1 67 1 56 0 94 1 92 1 79 0 58 2 18 2 03 1220 1 61 1 66 1 55 1 44 1 81 1 69 1 10 2 10 1 96 MODEL BDF090 BOTTOM DUCT APPLICATIONS BLOWER SPEED RPM CFM 3000 3500 4000 4500 5000 ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 860 1 0...

Page 10: ...e factor because they are located in the moving air upstream of any heating device TABLE 7 BLOWER MOTOR AND DRIVE DATA MODEL POWER SUPPLY COMPRESSOR 1 and 2 1 OUTDOOR FAN MOTOR 1 2 FLA EACH SUPPLY AIR BLOWER MOTOR FLA TOTAL UNIT AMPACITY AMPS MAX FUSE SIZE2 AMPS MAX HACR BREAKER SIZE AMPS MIN WIRE SIZE 3 AWG RLA EACH LRA EACH 2HP 3HP 2HP 3HP 2HP 3HP BDF090 208 230 3 60 460 3 60 575 3 60 14 1 7 1 5...

Page 11: ...heating W1 Terminal W2 will have no affect on the unit in this situation The indoor blower motor will be energized by the blower interlock relay K5 on the relay board Gas heat will not be energized unless there is a lockout condition or until the ambient temperature falls below the balance point setting One stage of mechanical heating is provided HEATING MODE DEFROST When the unit is operating in ...

Page 12: ...n be reduced to 20 seconds by shorting out the SW1 test pegs on the module The pegs are 1 2 long 3 16 apart and are mounted on a white base See Figure 10 LOCKOUT CONTROL Any one of four conditions will put the system into a lock out condition during the heating or cooling mode 1 The discharge line temperature reaches 255 F 215 F reset or 2 The discharge pressure reaches 398 PSIG 310 PSIG reset or ...

Page 13: ...LS This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in Table 9 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and closing the main gas valve and energizing the blower 2 Centrifugal Switch CS If the draft motor should f...

Page 14: ...as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for these furnaces is 3 5 IWG 0 3 PILOT CHECKOUT The pilot flame should envelope the end of the flame sensor Refer to Figure 13...

Page 15: ... air flow on both sides of the evaporator or indoor coil NOTE The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres sure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil und...

Page 16: ...permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to city CFM Btuh Input x 0 8 1 08 x o F Temp Rise Seconds for One Rev Size of Test D...

Page 17: ... applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element shou...

Page 18: ...d the fan switch in the ON position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat check for line voltage at the motor s Mate N Lok connector attached to the evaporator partition If line voltage is present replace the draft motor c If line voltage is not ...

Page 19: ...ners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTERADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal procedure is described in BURNER INSTRUCTIONS Clean or replace burner orifices and burners as needed REPLACEMENT PARTS COMPRESSOR SECTI...

Page 20: ...bject to change without notice Printed in U S A Copyright by Unitary Products Group 19958 All rights reserved 511 17 N2W Code EBL F Post Office Box 1592 York Pennsylvania 17405 1592 Unitary Products Group ...

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