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d. If 24 volts is present, remove the pilot burner and

remove the pilot orifice from the pilot burner. The orifice
is removed in the direction opposite the flow of gas.
Inspect the orifice for obstruction. If it is clear, replace
the main gas valve.

5. The sparker sparks at the pilot burner but the pilot does not

ignite and a gas odor is detected at the draft motor outlet.

a. Adjust the pilot adjust screw on the gas valve as

described in “PILOT CHECKOUT”.

b. Check the supply pressure as described in “POST

START CHECK LIST”. Make adjustments as necessary.

c. Check the pilot orifice for obstruction as described in

Item 4. Clean as needed but the problem should not be
the gas valve.

6. The pilot burner ignites but the sparker continues to spark

and the main burners do not ignite.

a. Make the same checks and adjustment as described in

Item 5.

 b. Make sure that the pilot burner is not bent or damaged.

c. Make sure that the ground connections at the pilot

burner, gas valve and ignitor control are intact. Check

the high tension wire for good electrical connection. If
all are intact, replace the ignitor module.

7. The pilot burner lights and the spark stops but the main

burners do not light.

a. Check electrical connections between the ignitor con-

trol and the gas valve. If intact, check for 24 volts across
terminals “MV” and “COMMON” terminals. If no voltage
detected, replace ignitor control. If voltage is present,
replace gas valve.

8. Furnace lights with roll out or one burner has delayed

ignition.

a. Make sure that the pilot burner is aligned properly with

the carryover as described in “PILOT CHECKOUT”.

b. Make sure that the carryovers on adjoining burners are

screwed fast and are level with respect to one another.

9. Main burners light but exhibit erratic flame characteristics.

a. Adjust air shutters as described in “BURNER AIR

SHUTTER ADJUSTMENT”.

b. Check the main burner orifices for obstruction and

alignment. Removal procedure is described in
“BURNER INSTRUCTIONS”. Clean or replace burner
orifices and burners as needed.

REPLACEMENT PARTS

COMPRESSOR SECTION

Hermetic compressor

Compressor mounting

MOTOR SECTION

Blower motor

Fan motor

Ventor motor

ELECTRICAL SECTION

Ignition control

Relay board

Contactor

Circuit breaker

Temperature controls

Capacitors

Relays

Transformers

Connectors

GAS HEAT SECTION

Heat exchanger

Gas valve

Pilot

Flame sensor

Spark ignitor

Gas manifold

Gas burner

AIR MOVING SECTION

Blower wheel

Blower wheel housing

REFRIGERANT SECTION

Evaporator coil

Evaporator coil header

Expansion valve assembly

Condenser coil

Condenser coil header

FABRICATED PARTS SECTION

Panels

Posts

Covers Drain pans

Base rails

Air hoods

MISCELLANEOUS SECTION

Air inlet hood screen

Fan guard

Air filters

TO OBTAIN PARTS INFORMATION: Replacement parts and information from OUR current parts list for this unit are available to
your servicing contractor through our local distributor. The name and address of our nearest distributor may be obtained by
consulting the Yellow Pages of a local telephone directory.
IMPORTANT: In order to supply the correct part or information from the parts list, our distributor will need to be provided with the
complete model number listed on the rating plate located on your unit. See page 2 for Product Nomenclature.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY
DAMAGE. CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR YOUR LOCAL GAS SUPPLIER FOR INFORMATION
OR ASSISTANCE.

511.17-N2W

Unitary Products Group

19

Summary of Contents for BADF090

Page 1: ...essory Nat Gas 530 18 N10 7V High Altitude Accessory Propane 690 15 N28V Low Ambient Accessory Renewal Parts Refer to the Renewal Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS Design certified by U L as follows 1 For us...

Page 2: ...TABLES No Description Page 1 Unit Application Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 9 5 Supply Air Blower Performance 9 6 Accessory Static Resistances 10 7 Blower Motor and Drive Data 10 8 Electrical Data 10 9 Limit Control Setting 13 10 Blower Motor Pulley Adjustment 15 11 Gas Rate Cubic Feet Per Hour 16 FIGURES No Description Page 1 Center of Gravity 3 2 Recommende...

Page 3: ...ould not be installed in an area where mud or ice could cause personal injury Remember that condensate will drip from the outdoor coil during heat and defrost cycles and that this condensate will freeze when the temperature of the outdoor air is below 32 F RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the un...

Page 4: ...ion procedure Color coded insulated wires 18 AWG should be used to connect thermostat to unit Eight conductors are required POWER AND CONTROL WIRING Field wiring to the unit must conform to provisions of the National Electrical Code ANSI NFPA latest edition and or local ordinances The unit must be electrically grounded in accordance with N E C ANSI NFPA latest edition or local codes Voltage tolera...

Page 5: ... used Shellac base compounds such as Gaskolac or Stalastic and compounds such as Rectorseal 5 Cyde s or John Crane may be used 4 All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out the loose dirt and scale Before initial start up be sure that all of the gas lines external to the unit have been purged of air 5 The gas supply should be a separate li...

Page 6: ... the appliance Pipe size required will depend on the length of the pipe run and the total load of all appliances Complete information regarding tank sizing for vaporization recommended regulator settings and pipe sizing is available from most regulator manufacturers and L P gas suppliers L P gas is an excellent solvent and special pipe compound must be used when assembling piping for this gas as i...

Page 7: ...ENTRY GAS HEAT ACCESS COMBUSTION AIR INLET HOOD CONDENSER COIL COMPRESSOR ACCESS See Detail X VENT AIR OUTLET HOOD BLOWER ACCESS A CONTROL WIRING ENTRY FIELD SUPPLIED DISCONNECT SWITCH LOCATION 33 7 8 090 39 7 8 120 47 7 8 150 FILTER ACCESS 3 4 PVC FEMALE COND DRAIN CONN See Detail Y for location BOTTOM SUPPLY AND RETURN AIR OPENINGS SEE NOTE B POWER WIRING ENTRY DETAIL X SIDE SUPPLY AND RETURN AI...

Page 8: ...nomizer Fresh Air Damper Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Outdoor Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizon...

Page 9: ... 75 1 63 1070 1 05 1 32 1 23 0 86 1 46 1 36 0 54 1 68 1 57 0 20 1 89 1 76 1130 1 24 1 43 1 33 1 07 1 57 1 46 0 73 1 83 1 71 0 39 2 04 1 90 1175 1 44 1 51 1 41 1 27 1 67 1 56 0 94 1 92 1 79 0 58 2 18 2 03 1220 1 61 1 66 1 55 1 44 1 81 1 69 1 10 2 10 1 96 MODEL BDF090 BOTTOM DUCT APPLICATIONS BLOWER SPEED RPM CFM 3000 3500 4000 4500 5000 ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW 860 1 0...

Page 10: ...e factor because they are located in the moving air upstream of any heating device TABLE 7 BLOWER MOTOR AND DRIVE DATA MODEL POWER SUPPLY COMPRESSOR 1 and 2 1 OUTDOOR FAN MOTOR 1 2 FLA EACH SUPPLY AIR BLOWER MOTOR FLA TOTAL UNIT AMPACITY AMPS MAX FUSE SIZE2 AMPS MAX HACR BREAKER SIZE AMPS MIN WIRE SIZE 3 AWG RLA EACH LRA EACH 2HP 3HP 2HP 3HP 2HP 3HP BDF090 208 230 3 60 460 3 60 575 3 60 14 1 7 1 5...

Page 11: ...heating W1 Terminal W2 will have no affect on the unit in this situation The indoor blower motor will be energized by the blower interlock relay K5 on the relay board Gas heat will not be energized unless there is a lockout condition or until the ambient temperature falls below the balance point setting One stage of mechanical heating is provided HEATING MODE DEFROST When the unit is operating in ...

Page 12: ...n be reduced to 20 seconds by shorting out the SW1 test pegs on the module The pegs are 1 2 long 3 16 apart and are mounted on a white base See Figure 10 LOCKOUT CONTROL Any one of four conditions will put the system into a lock out condition during the heating or cooling mode 1 The discharge line temperature reaches 255 F 215 F reset or 2 The discharge pressure reaches 398 PSIG 310 PSIG reset or ...

Page 13: ...LS This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in Table 9 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and closing the main gas valve and energizing the blower 2 Centrifugal Switch CS If the draft motor should f...

Page 14: ...as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for these furnaces is 3 5 IWG 0 3 PILOT CHECKOUT The pilot flame should envelope the end of the flame sensor Refer to Figure 13...

Page 15: ... air flow on both sides of the evaporator or indoor coil NOTE The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres sure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil und...

Page 16: ...permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to city CFM Btuh Input x 0 8 1 08 x o F Temp Rise Seconds for One Rev Size of Test D...

Page 17: ... applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element shou...

Page 18: ...d the fan switch in the ON position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat check for line voltage at the motor s Mate N Lok connector attached to the evaporator partition If line voltage is present replace the draft motor c If line voltage is not ...

Page 19: ...ners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTERADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal procedure is described in BURNER INSTRUCTIONS Clean or replace burner orifices and burners as needed REPLACEMENT PARTS COMPRESSOR SECTI...

Page 20: ...bject to change without notice Printed in U S A Copyright by Unitary Products Group 19958 All rights reserved 511 17 N2W Code EBL F Post Office Box 1592 York Pennsylvania 17405 1592 Unitary Products Group ...

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