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10

3.3.2. Installation

•  Position the QL Flex sleeve on the front of the packer.
•  Grip the sleeve by inflating the packer balloon to a holding pressure of 
 approximately 

0,5 bar.

•  This prevents the sleeve from slipping off.
•  The holding pressure of 0.5 bar may vary slightly depending on the 
  compressed air unit, the pipe nominal diameter and the packer. We 
  recommend that you identify the correct pressure for your system yourself.
•  The holding pressure is correct when the sleeve is firmly held on the packer 
  does not start to expand.
•  Now transport the packer with the QL Flex sleeve to the damaged area.
•  Position the QL Flex sleeve so that its centre is located in the centre of the 
  damaged area.

Positioning pressure

•  Press the packer with a positioning pressure of approximately 
  1.0-1.5 bar so that the sleeve is positioned over the offset in the pipe wall.
•  Now allow the sleeve some time to expand. Apply pressure to the sleeve 
  slowly and intermittently and wait until it has reached full expansion.

Reducing the pressure

•  Deflate the packer balloon so that you can reposition the packer.

Aligning with the locks

•  Align the packer with the middle of the rear lock.

Application pressure

•  Application pressure application pressure of 3.0 - 5.0 bar [Appendix 2] to 
  make sure that the rear QL Flex is completely compressed against the 
  pipe wall in the undamaged area of the pipe.

Reducing the pressure

•  Deflate the packer balloon so that you can reposition it.

Aligning with the locks

•  Align the packer with the middle of the front lock.

Application pressure

•  Apply an application pressure of 3.0 - 5.0 bar [Appendix 2] again to make 
sure that the front QL Flex is completely compressed against the pipe wall in 
the undamaged area of the pipe.

Summary of Contents for Quick-Lock Flex 200

Page 1: ...Kanaltechnik Quick Lock Flex 200 600 User Manual...

Page 2: ...lity and materials used 5 3 How to use the system 6 3 1 Preparation 6 3 1 1 Inspecting the pipe 6 3 1 2 Preparing the pipe 6 3 2 Preparing the Flex sleeve 7 3 3 Montage Quick Lock Flex 8 3 3 1 Positio...

Page 3: ...3 Imprint Uhrig Kanaltechnik GmbH Am Roten Kreuz 2 78187 Geisingen Telefon 49 7704 806 0 https www uhrig bau eu en info uhrig bau de Version 2019...

Page 4: ...document This manual is a supplement to the Quick Lock Manual This manual describes the specific use of the Quick Lock Flex sleeve Please familiarize yourself with the above Manual before using Quick...

Page 5: ...Materials Used The system is manufactured using V4A stainless steel grade 1 4404 AISI 316L and an EPDM compression seal These materials are extremely durable in municipal waste water The suitability o...

Page 6: ...pipe to be repaired must always be cleaned with a high pressure jet before installing Quick Lock Hardened deposits roots and protruding sockets must be removed with appropriate milling tools The pipe...

Page 7: ...of the way downwards Cutting the transport tapes Cut half way through the adhesive tape applied for safe transportation Put the rubber back into its correct position on the sleeve Affixing the EPDM r...

Page 8: ...hassis of the packer to the nominal width of the host pipe See also instructions Offset packer with adjustable chassis 3 4 Appendix 4 of the Quick Lock Manual Aligning the sleeve on the packer The sle...

Page 9: ...he lock is in the 11 o clock or 1 o clock position After installation the lock is always at the top i e in the 12 00 o clock position Balanced sleeve If the Quick Lock sleeve is positioned on the pack...

Page 10: ...approximately 1 0 1 5 bar so that the sleeve is positioned over the offset in the pipe wall Now allow the sleeve some time to expand Apply pressure to the sleeve slowly and intermittently and wait unt...

Page 11: ...QL Flex has been installed correctly Pan around the edges of the sleeve The sleeve should now be fully pressed against the wall of the pipe It may be necessary to tighten the sleeve on one side or th...

Page 12: ...300 VP 250 300 RS 250 SPV 300 RS 300 1 2 238 305 2 7 9 400 16 400 360 349 390 415 25 VP 350 500 RS 400 1 5 330 406 2 8 10 500 20 500 460 446 487 515 25 VP 350 500 VP 500 600 RS 400 SPV 500 RS 500 2 4...

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