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UES AG 

PowerFill Operating Manual 

5

Qualified personnel can only carry out installation and maintenance work, meaning only the personnel that has 

been trained on such appliances and who has the required experience and qualification with these or similar 

appliances and who is experienced in the safety and accident prevention procedures and thus can recognise 

these immediately. 

Any work, repairs or maintenance made on the gluing pattern system is only to be carried out when the appli-

ance has been disconnected from the main power supply and the compressed air has been cut off (depressur-

ise the system).

The appliance may not be operated without the relevant casing and safety protection. Beware of exposed mov-

ing and rotating appliance parts such as motor and pump movement and also rising/sinking parts.

Attention!

 Do not use this appliance for anything other than that, for which it was manufactured!

Many exposed parts of this unit, such as the hot glue hose and order valve operate at a very high temperature, 

which can result, when coming into contact with hot and pressurised glue, in severe burns to the skin. There-

fore when operating this unit, filling the melting tanks, installation and construction of a hose and order valves, 

protective clothing (safety gloves and glasses as well as clothing and shoes) are to be worn at all time. Several 

glues produce poisonous gases, which have to be filtered. 

Under no circumstances is the glue application unit to be operated under the following conditions:

 

- Near escaping substance or exploding gases or materials

 

- Without the appropriate safety appliances

 

- Temperatures lower than 5 °C and more than 45 °C

Safety precautions regarding the glue

The utmost care is required when working with hotmelt glues! Material of this kind has a high and quick bond-

ing quality, so that it can even still be very hot when it is hardened and can lead to burns when coming into to 

contact with exposed skin.

The safety procedures of the glue manufactures are to be followed. They can be found in the relevant informa-

tion sheet of the respective glue.

Always abide to the operational gluing temperatures suggested by the manufactures!

During work with hotmelt glues wear protective gloves, glasses and long sleeved clothes to reduce the risk of 

burns. In the event of an accident happening with hot glue, do not try and remove the glue from the skin but run 

the burnt area under cold water until the glue has cooled off and then contact a doctor immediately.

Safety precautions relating to the production machine

The recommended safety procedures when dealing with production- and or packing machines are to be taken 

from the manual delivered with these machines.

When installing, operating and maintaining the unit the safety measures referring to the main machine which 

the unit is built into must be taken into consideration.

Attention:  

Before installation and adjustment work is carried out, the appliance must be 

disconnected from the mains!

Safety Instructions

The owner of the hotmelt system is responsible for managing these safety instructions.  

Please read them carefully and consider the instructions when dealing with the plant.

Summary of Contents for PowerFill

Page 1: ...PowerFill Automatic Granules Feeder for Third Party Systems Operating Manual...

Page 2: ......

Page 3: ...the glue 5 Safety precautions relating to the production machine 5 Safety Symbols 6 Functional description 7 Versions 7 Part list 7 Compressed air supply 7 Technical Data 7 Commissioning 8 Maintenanc...

Page 4: ...dbooks of the UES AG are protected by copyright Any copying duplication also extracts translations etc are not allowed without prior consent of the UES AG Further copies of this operation manual and o...

Page 5: ...he following conditions Near escaping substance or exploding gases or materials Without the appropriate safety appliances Temperatures lower than 5 C and more than 45 C Safety precautions regarding th...

Page 6: ...ines Additional special safety instructions can follow Caution hot surface Danger of burning Appliance parts have a high operating temperature Caution high voltage This type of work is only to be carr...

Page 7: ...UES PowerFill operates with compressed air and is almost maintenance free Versions PowerFill is available for different hotmelt systems Nordson 3100 3400 Pro Blue Compact SE Compact 2 Compact 2 12 18...

Page 8: ...ional 230V AC power supply Establish a ground connection between the controler unit and the tank red cable core Deposit the lance in the material storage tank Adequate mobility must be ensured for opt...

Page 9: ...UES AG PowerFill Operating Manual 9 Sensor Ground Connection Power Plug Solenoid Valve Power Supply Controler Box Interpreter Set Screw Clamps 1 to 14...

Page 10: ...and X7 The fill level of the tank is monitored Once the system is ready to use the automatic granules feeder PowerFill is switched on and fills the tank up to the adjusted filling level For this the s...

Page 11: ...11 12 13 br bl rot sw 3 21 22 S 24V DC 104405 13 14 A1 A2 K1 24 V Mag Ventil Masse rot Anschluss Steuerbox 102443 X1 6 Neuer Ready Kontakt Anlage X1 7 Neuer Ready Kontakt Anlage X1 8 Auswerter Masse...

Page 12: ...UES AG Breuershofstr 48 D 47807 Krefeld Tel 49 2151 72950 Fax 49 2151 729578 info ues ag net www ues ag net Rev 2 1 Stand 03 2014...

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