7. LONG WHEELBASE TRUCK
A highly rigid sub-frame should be used on long wheelbase trucks to
avoid deflection. Channel steel, lip channel steel and square pipe can be
utilized. Do not use a wooden sub-frame.
When a side gate center pillar is installed on a drop side gate body,
the pillar should be located ahead of the center of the rear wheels, by at
least 30 in (762 mm) to prevent rear overhang deflection (Fig.19).
[CHASSIS FRAME]
When drilling the chassis frame to mount a rear body or special equip-
ment, the following precautions must be taken to avoid serious damage to
the vehicle or reducing frame strength. Mounting should not cause stress
concentration in the frame such as may occur from improper location,
size or finishing of holes or by improper riveting.
1. DRILLING THE FRAME
When drilling the frame, use an ordinary twist drill. Do not use a torch
(Fig. 20).
All holes must be finished after drilling to help reducing the possibility
of stress concentration. Chamfer all holes for fitted bolts on both bolt head
and nut faces (Fig. 21).
C16
Summary of Contents for LKC371
Page 2: ...2009MY BODY BUILDER S BOOK UD1400 Pubrication No BBU4U08E00 0703DRD 14150 S ...
Page 14: ...CHASSIS DIAGRAM FRONT AND REAR VIEW B3 ...
Page 15: ...CHASSIS DIAGRAM PLAN AND SIDE VIEW UD1400A B4 ...
Page 16: ...UD1400C B5 ...
Page 17: ...UD1400E B6 ...
Page 18: ...REAR OF CAB DATA B7 ...
Page 21: ...CAB DATA B10 ...
Page 22: ...FRAME DATA UD1400A B11 ...
Page 23: ...UD1400C B12 ...
Page 24: ...UD1400E B13 ...
Page 26: ...NOTE This page shown frame section views to supplement pages B11 B12 and B13 B15 ...
Page 27: ...SIDE RAIL DATA UD1400A With rear reinforcement B16 ...
Page 28: ...UD1400C Without rear reinforcement B17 ...
Page 29: ...UD1400C With rear reinforcement B18 ...
Page 30: ...UD1400E With rear reinforcement B19 ...
Page 31: ...BATTERY BOX DATA B20 ...
Page 32: ...EXHAUST PIPE AND MUFFLER DATA UD1400A B21 ...
Page 33: ...UD1400C B22 ...
Page 34: ...UD1400E B23 ...
Page 35: ...FUEL TANK DATA FUEL TANK CAPACITY 33 0 U S gal 124 liters B24 ...
Page 37: ...AUTOMATIC TRANSMISSION MODEL 45043L B26 ...
Page 38: ...SPRING DATA B27 ...
Page 40: ...B29 ...
Page 41: ...B30 ...
Page 42: ...AREAS USED FOR U BOLTS WHICH CONNECT EQUIPMENT AND FRAME UD1400A B31 ...
Page 43: ...UD1400C B32 ...
Page 44: ...UD1400E B33 ...
Page 46: ...ENGINE EXTERNAL VIEW FRONT VIEW C2 ...
Page 47: ...LEFT HAND SIDE VIEW C3 ...
Page 48: ...PLAN VIEW C4 ...
Page 74: ...CIRCUIT PROTECTOR WIRING DIAGRAM Incl power supply routing C30 ...
Page 75: ...SIMPLIFIED LAYOUT OF HARNESS INSTRUMENT HARNESS C31 ...
Page 77: ...DOOR HARNESS AND ROOM LIGHT HARNESS C33 ...
Page 78: ...CHASSIS HARNESS C34 ...
Page 80: ...CHASSIS AND TAIL HARNESS C36 ...
Page 82: ...LOCATION OF ELECTRICAL UNITS PASSENGER COMPARTMENT C38 ...
Page 83: ...REAR BODY C39 ...
Page 85: ...CIRCUIT DIAGRAM C41 ...
Page 86: ...C42 ...
Page 87: ...C43 ...
Page 88: ...C44 ...
Page 89: ...C45 ...
Page 90: ...C46 ...
Page 91: ...C47 ...
Page 92: ...C48 ...
Page 93: ...C49 ...
Page 94: ...C50 ...
Page 95: ...C51 ...
Page 96: ...2009MY BODY BUILDER S BOOK UD1800CS Publication No BBM3U09E00 0802 26803 S ...
Page 108: ...CHASSIS DIAGRAM FRONT AND REAR VIEW B3 ...
Page 109: ...CHASSIS DIAGRAM PLAN AND SIDE VIEW UD1800D B4 ...
Page 110: ...UD1800F B5 ...
Page 111: ...UD1800G B6 ...
Page 112: ...UD1800H B7 ...
Page 113: ...UD1800L B8 ...
Page 114: ...REAR OF CAB DATA B9 ...
Page 115: ...AXLE AND WHEEL DATA AXLE INFORMATION B10 ...
Page 116: ...CAB DATA B11 ...
Page 117: ...FRAME DATA UD1800D UD1800F UD1800G UD1800H UD1800L B12 ...
Page 118: ...CROSSMEMBER AND FRAME SECTION DATA B13 ...
Page 119: ...SIDE RAIL DATA B14 ...
Page 120: ...BATTERY BOX DATA B15 ...
Page 121: ...BRAKE POWER UNIT AND AIR RESERVOIR DATA B16 ...
Page 122: ...EXHAUST PIPE AND MUFFLER DATA B17 ...
Page 123: ...FUEL TANK DATA FUEL TANK CAPACITY 33 0 U S gal 124 liters B18 ...
Page 125: ...MANUAL TRANSMISSION MODEL MHS62A B20 ...
Page 127: ...AUTOMATIC TRANSMISSION MODEL 45043L B22 ...
Page 128: ...SPRING DATA B23 ...
Page 130: ...UD1800D UD1800F UD1800G B25 ...
Page 131: ...UD1800H UD1800L B26 ...
Page 132: ...RECOMMENDED POSITION USED FOR NO 1 U BOLTS WHICH CONNECT EQUIPMENT AND FRAME B27 ...
Page 134: ...ENGINE EXTERNAL VIEW FRONT VIEW C2 ...
Page 135: ...LEFT HAND SIDE VIEW C3 ...
Page 136: ...PLAN VIEW C4 ...
Page 163: ...CIRCUIT PROTECTOR WIRING DIAGRAM C31 ...
Page 165: ...CAB HARNESS C33 ...
Page 166: ...MAIN HARNESS C34 ...
Page 168: ...CHASSIS AND TAIL HARNESS C36 ...
Page 171: ...CIRCUIT DIAGRAM C39 ...
Page 172: ...C40 ...
Page 173: ...C41 ...
Page 174: ...C42 ...
Page 175: ...C43 ...
Page 176: ...C44 ...
Page 177: ...C45 ...
Page 178: ...C46 ...
Page 179: ...C47 ...
Page 180: ...C48 ...
Page 181: ...C49 ...
Page 182: ...C50 ...
Page 183: ...C51 ...
Page 184: ...C52 ...
Page 185: ...C53 ...
Page 207: ...CHASSIS DIAGRAM FRONT AND REAR VIEW UD1800 UD2000 UD2300 B12 ...
Page 208: ...UD2600 UD3300 B13 ...
Page 209: ...CHASSIS DIAGRAM PLAN AND SIDE VIEW UD1800E UD2000E B14 ...
Page 210: ...UD1800F UD2000F B15 ...
Page 211: ...UD1800H UD2000H B16 ...
Page 212: ...UD1800K UD2000K B17 ...
Page 213: ...UD1800N UD2000N B18 ...
Page 214: ...UD2300D B19 ...
Page 215: ...UD2300F B20 ...
Page 216: ...UD2300H B21 ...
Page 217: ...UD2300K B22 ...
Page 218: ...UD2300N B23 ...
Page 219: ...UD2600E B24 ...
Page 220: ...UD2600H LEAF SUSPENSION B25 ...
Page 221: ...UD2600H AIR SUSPENSION B26 ...
Page 222: ...UD2600K LEAF SUSPENSION B27 ...
Page 223: ...UD2600K AIR SUSPENSION B28 ...
Page 224: ...UD2600M LEAF SUSPENSION B29 ...
Page 225: ...UD2600M AIR SUSPENSION B30 ...
Page 226: ...UD2600N LEAF SUSPENSION B31 ...
Page 227: ...UD2600N AIR SUSPENSION B32 ...
Page 228: ...UD2600R LEAF SUSPENSION B33 ...
Page 229: ...UD2600R AIR SUSPENSION B34 ...
Page 230: ...UD2600S LEAF SUSPENSION B35 ...
Page 231: ...UD2600S AIR SUSPENSION B36 ...
Page 232: ...UD3300E LEAF SUSPENSION B37 ...
Page 233: ...UD3300E AIR SUSPENSION B38 ...
Page 234: ...UD3300H LEAF SUSPENSION B39 ...
Page 235: ...UD3300H AIR SUSPENSION B40 ...
Page 236: ...UD3300K LEAF SUSPENSION B41 ...
Page 237: ...UD3300K AIR SUSPENSION B42 ...
Page 238: ...UD3300M LEAF SUSPENSION B43 ...
Page 239: ...UD3300M AIR SUSPENSION B44 ...
Page 240: ...UD3300R LEAF SUSPENSION B45 ...
Page 241: ...UD3300R AIR SUSPENSION B46 ...
Page 242: ...REAR OF CAB DATA WITH AUTOMATIC TRANSMISSION UD1800 UD2000 UD2300 UD2600 UD3300 B47 ...
Page 243: ...AXLE AND WHEEL DATA UD1800 UD2000 UD2300 B48 ...
Page 244: ...UD2600 B49 ...
Page 245: ...UD3300 B50 ...
Page 246: ...CAB DATA UD1800 UD2000 UD2300 UD2600 UD3300 B51 ...
Page 247: ...FRAME DATA UD1800E UD2000E B52 ...
Page 248: ...UD1800F UD1800H UD1800K UD1800N UD2000F UD2000H UD2000K UD2000N B53 ...
Page 249: ...UD2300D UD2300F UD2300H UD2300K UD2300N B54 ...
Page 250: ...UD2600E UD3300E LEAF SUSPENSION B55 ...
Page 251: ...UD3300E AIR SUSPENSION B56 ...
Page 252: ...UD2600H UD2600K UD2600M LEAF SUSPENSION B57 ...
Page 253: ...UD2600H UD2600K UD2600M AIR SUSPENSION B58 ...
Page 254: ...UD2600N UD2600R LEAF SUSPENSION B59 ...
Page 255: ...UD2600N 2600R AIR SUSPENSION B60 ...
Page 256: ...UD2600S LEAF SUSPENSION B61 ...
Page 257: ...UD2600S AIR SUSPENSION B62 ...
Page 258: ...UD3300H UD3300K UD3300M UD3300R LEAF SUSPENSION B63 ...
Page 259: ...UD3300H UD3300K UD3300M UD3300R AIR SUSPENSION B64 ...
Page 260: ...CROSSMEMBER AND FRAME SECTION DATA UD1800 UD2000 B65 ...
Page 261: ...UD2300 B66 ...
Page 262: ...UD2600 UD3300 B67 ...
Page 263: ...SIDE RAIL DATA UD1800E UD1800F UD1800H UD1800K UD2000E UD2000F UD2000H UD2000K B68 ...
Page 264: ...UD1800N UD2000N B69 ...
Page 265: ...UD2300 B70 ...
Page 266: ...UD2600E UD2600H UD2600K UD2600M UD2600N UD2600R UD2600S LEAF SUSPENSION B71 ...
Page 267: ...UD2600H UD2600K UD2600M UD2600N UD2600R UD2600S AIR SUSPENSION B72 ...
Page 268: ...UD3300E LEAF SUSPENSION B73 ...
Page 269: ...UD3300E AIR SUSPENSION B74 ...
Page 270: ...UD3300H UD3300K UD3300M UD3300R LEAF SUSPENSION B75 ...
Page 271: ...UD3300H UD3300K UD3300M UD3300R AIR SUSPENSION B76 ...
Page 272: ...BATTERY BOX DATA UD1800 UD2000 UD2300 UD2600 UD3300 B77 ...
Page 273: ...BRAKE POWER UNIT AND AIR RESERVOIR DATA UD1800 UD2000 UD2300 UD2600 B78 ...
Page 274: ...ONLY FOR UD2600 AIR SUSPENSION AIR RESERVOIR TANK FOR AIR SUSPENSION B79 ...
Page 275: ...UD3300 B80 ...
Page 276: ...WHEEL PARKING BRAKE DATA UD1800 UD2000 OPTION B81 ...
Page 277: ...UD2300 OPTION B82 ...
Page 278: ...UD2600 LEAF SUSPENSION OPTION B83 ...
Page 279: ...UD2600 AIR SUSPENSION OPTION B84 ...
Page 281: ...UD2600E B86 ...
Page 282: ...UD2600H UD2600K UD2600M UD2600N UD2600R UD2600S B87 ...
Page 283: ...UD3300E B88 ...
Page 284: ...UD3300H UD3300K UD3300M UD3300R B89 ...
Page 285: ...FUEL TANK DATA UD1800 UD2000 UD2300 B90 ...
Page 286: ...UD2300 OPTION B91 ...
Page 287: ...UD2600E B92 ...
Page 288: ...UD2600H UD2600K UD2600M UD2600N UD2600R UD2600S B93 ...
Page 289: ...UD3300E B94 ...
Page 290: ...UD3300H UD3300K UD3300M UD3300R B95 ...
Page 291: ...TRANSMISSION P T O AND ENGINE REAR P T O DATA UD1800 UD2000 UD2300 UD2600 UD3300 B96 ...
Page 293: ...SPRING DATA UD1800 B98 ...
Page 294: ...UD2000 B99 ...
Page 295: ...UD2300 B100 ...
Page 296: ...UD2600 B101 ...
Page 297: ...UD3300 B102 ...
Page 299: ...UD1800E UD1800F UD1800H UD1800K UD2000E UD2000F UD2000H UD2000K B104 ...
Page 300: ...B105 ...
Page 302: ...UD1800N UD2000N UD2300N B107 ...
Page 304: ...UD2300D UD23000F UD2300H UD2300K B109 ...
Page 305: ...B110 ...
Page 307: ...UD2600E UD2600H UD2600K B112 ...
Page 309: ...UD2600M UD2600N UD2600R B114 ...
Page 311: ...UD2600S B116 ...
Page 313: ...UD3300E UD3300H UD3300K B118 ...
Page 315: ...UD3300M UD3300R B120 ...
Page 316: ...B121 ...
Page 318: ...UD2600 UD3300 B123 ...
Page 320: ...ENGINE EXTERNAL VIEW FRONT VIEW C2 ...
Page 321: ...LEFT HAND SIDE VIEW C3 ...
Page 322: ...PLAN VIEW C4 ...
Page 351: ...CIRCUIT PROTECTOR CIRCUIT DIAGRAM C33 ...
Page 353: ...CAB HARNESS C35 ...
Page 354: ...MAIN HARNESS C36 ...
Page 356: ...CHASSIS HARNESS AND TAIL HARNESS C38 ...
Page 359: ...CIRCUIT DIAGRAM C41 ...
Page 360: ...C42 ...
Page 361: ...C43 ...
Page 362: ...C44 ...
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Page 375: ...C57 ...
Page 376: ...2009 MY BODY BUILDER S BOOK UD3300 PKC371 SWEEPER ...
Page 378: ...CHASSIS DIAGRAM ...
Page 379: ......
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Page 381: ...FRAME DATA ...
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