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A-10 / ENGLISH

A-10

 - FORM NO. 56091021 - PEX 500-C-TICK

OPERATING THE MACHINE

1

Follow the instructions in the 

Preparing the Machine for Use

 section of this manual.

2

  Turn off all the switches.  Plug the power cords into properly grounded outlets.  Do not connect both cords to the same outlet.

3

  Attach the priming hose to the machine and place the open end into the solution tank.

4

  Turn ON the solution pump 

(A)

 and let it run until the pump is fully primed (approximately 30 seconds to 1 minute).  Once the pump is primed, 

turn off the pump and remove the priming hose.

5

Connect a solution line to the Solution Hose Quick Disconnect 

(1)

.  Attach the other end of the solution line to the cleaning tool.

NOTE: If there is pressure built up in the solution lines, it may be dif

fi

 cult to connect a solution line to the Quick Disconnect 

(1)

.  If this is the case 

place the Pump Switch 

(A)

 into the OFF (O) position.  Momentarily turn the Pressure Relief Valve 

(16)

 from the green “checkmark” position to 

the red “X” position and back again to the green “checkmark” position, this will relieve the pressure to allow a solution line to be connected to 
the quick disconnect port.

 CAUTION!

Always operate the machine with the Pressure Relief Valve in the Green “checkmark” position to avoid possible damage.

6

  Connect a vacuum hose to the Vacuum Hose Barb 

(3)

.  Attach the other end of the vacuum hose to the cleaning tool.

7

  To use heated water for cleaning, press the Heat Switch 

(D)

 into either the Low Temperature position (

I

) or the High Temperature position (

II

).

Wait two minutes for the heat exchanger to reach temperature.

8

Press the Pump Switch 

(A)

 to ON (I).

9

Press the Vacuum Switches 

(B

&

 C)

 to ON (I).  The machine can be used with only one vacuum motor running for less suction i.e. cleaning 

upholstery.

10

  Spray through your tool a few times to 

fi

 ll the lines with solution.  Begin cleaning.

11

  To adjust the solution spray pressure; rotate the Pressure Adjustment Knob 

(14)

 clockwise to increase pressure and 

counterclockwise to decrease pressure.  The pump spraying pressure will be observable at the Pressure Gauge 

(15)

while spraying.  Make sure the cleaning tool is spraying when adjusting the pressure, otherwise the pressure reading 
will be inaccurate.

12

 Watch 

the 

fl

 uid entering the Recovery Tank Lid 

(11)

.  If there is a large amount of suds in the recovery tank, add a defoamer chemical to the 

recovery tank.

 CAUTION!

• Empty the recovery tank before the 

fl

 uid or foam enters the vacuum motor.

• If foam or liquid escapes from the machine, switch off immediately.

 CAUTION!

Always make sure the 

fl

 oat is clean and travels freely before turning on the machine.  A 

fl

 oat that is stuck will cause the 

vacuum motor to suck in water, resulting in vac motor damage.

13

  The recovery tank has a Recovery Tank Shutoff Float 

(10)

 to block the vacuum system when the recovery tank is full.  You can tell when the 

fl

 oat closes by the sudden change in the sound of the vacuum motor.  When the 

fl

 oat closes, the recovery tank must be emptied.  The machine 

can continue to dispense solution, but 

will not

 pick up water with the 

fl

 oat closed.

14

  Monitor the water level in the solution tank. Do not let the pump run dry.  When the solution tank gets low, turn off the pump and the vacuum 

motor(s), re

fi

 ll the solution tank with water and the proper ratio of cleaning detergent.  Empty the recovery tank and continue cleaning.

15

  When the operator has completed the job; vacuum all unused solution from the solution tank into the recovery tank, turn off the pump, vacuum 

motor(s) and heat exchanger.  Unplug the machine.

16

  Push the machine to a designated waste water “DISPOSAL SITE” and empty the recovery tank.  To empty, loosen the Velcro strap retaining the 

Recovery Tank Drain Hose 

(4)

 into its side storage location, then remove the plug (hold the end of the hose above the water level in the tank to 

avoid sudden, uncontrolled 

fl

 ow of waste water).

17

Follow the instructions in the 

After Using the Machine

 section of this manual.

Summary of Contents for 56113001

Page 1: ...NO 56091021 REV C PEX 500 C TICK CAUTION DO NOT OPERATE MACHINE UNTIL YOU HAVE READ ALL SECTIONS OF THIS INSTRUCTION MANUAL IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY INFORMATION OPERATING INS...

Page 2: ...8 Preparing the Machine for Use A 9 Operating the Machine A 10 A 11 After Use After Using the Machine A 12 Maintenance Maintenance Schedule A 12 Power Cord Maintenance A 12 Troubleshooting A 13 Techn...

Page 3: ...ut prior written approval from Nilfisk Inc Unapproved modifications will void the machine warranty and make the customer liable for any resulting accidents NAMEPLATE The Model Number and Serial Number...

Page 4: ...e cord around sharp edges or corners Do not run the machine over the cord Keep the cord away from heated surfaces To unplug grasp the plug not the cord Do not handle the plug the cord or the machine w...

Page 5: ...lectric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance If it will not f...

Page 6: ...6091021 PEX 500 C TICK KNOW YOUR MACHINE 1 Solution Hose Quick Disconnect 2 Solution Tank Fill Opening 3 Vacuum Hose Barb 4 Drain Hose 5 Handles 6 Roller Balls 7 Wheel 8 Castor 9 Solution Filter 10 Re...

Page 7: ...INE CONTINUED 11 Recovery Tank Lid 12 Switch Plate 13 Wand Storage Clip 14 Pressure Adjustment Knob 15 Pressure Gauge 16 Pressure Relief Valve 17 Cord Retainer Straps four 18 Hour Meter Optional 19 Wa...

Page 8: ...and OFF B Vacuum Switch This switch turns the first of the two vacuum motors ON and OFF C Vacuum Switch This switch turns the second of the two vacuum motors ON and OFF D Heat Switch This three positi...

Page 9: ...the solution tank with clear water 12 gal 45 5 L capacity If desired add a detergent or rinse of your choice we recommend a CRI approved detergent If you choose to add a detergent to the solution tank...

Page 10: ...on spray pressure rotate the Pressure Adjustment Knob 14 clockwise to increase pressure and counterclockwise to decrease pressure The pump spraying pressure will be observable at the Pressure Gauge 15...

Page 11: ...ENGLISH A 11 FORM NO 56091021 PEX 500 C TICK A 11 OPERATING THE MACHINE...

Page 12: ...d cleaning tool Inspect them for damage Fold down the Hose Hangers 21 and the hoses can be wrapped around the machine for storage Set the wand on the Wand Retainer Bracket 19 and secure to the back of...

Page 13: ...lid is not seated or gasket is damaged NO SUCTION Ball in the float is blocking air flow Turn off the vacuum so the ball will drop down or the recovery tank is full and needs to be emptied No power to...

Page 14: ......

Page 15: ...N PAGE Decal System 16 17 Pallet System 500 1 C TICK 18 19 Pallet System 500 2 C TICK 20 21 Recovery System 22 Solution System 23 Wiring Diagram 24 25 Options Accessories 25 Water Flow Diagram 26 WHEN...

Page 16: ...16 PEX 500 C TICK 56091021 1 11 PARTS LIST DECAL SYSTEM C TICK 1 2 3 4 5 revised 7 2012...

Page 17: ...T DECAL SYSTEM C TICK Kit Item Ref No Qty Description 1 4339 2 Label Caution Extension Cord 2 4344 1 Label Gauge Priming Warning 2 3 56113055 1 Decal PEX 500 4 56380692 1 Label Danger Electric Shock 5...

Page 18: ...3 84 85 30 12 23 45 38 1 16 30 3 86 34 70 71 34 87 88 89 90 92 94 93 90 95 95 8 96 97 98 99 14 To Barb On Recovery Tank To Barb On Pump To T Barb From Unloader To Barb On Solution Tank To Barb On Solu...

Page 19: ...1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 1 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x...

Page 20: ...EX 500 C TICK 56091021 1 11 PARTS LIST PALLET SYSTEM 500 2 C TICK revised 4 2016 72 1 1 1 2 2 10 11 12 12 13 14 16 17 18 19 20 21 22 24 25 28 31 33 35 36 37 41 42 43 44 47 66 67 68 73 78 81 82 30 29 5...

Page 21: ...1 Used on machines starting with serial number 4000107283 and above revised 4 2016 PALLET SYSTEM 500 2 C TICK Kit Item Ref No Qty Description K1 1 20 Washer Flat 3 16 Zinc Plat K1 2 11 Screw Php SS 4x...

Page 22: ...head P K1 4 1 Gasket Lid XLPE 6 5IDx3 16 Thick K1 5 6 Screw Php SS 8 32x1 1 8 6 1277 1 Barb 1 1 2 X FIPT ABS 7 1518 1 Hose Clamp 3 4 X 1 3 4 SS 8 56113013 1 Recovery Tank 9 56113036 1 Recovery Tank Ga...

Page 23: ...8 4 805USP 1 Chain Cover 5 905USP 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut Nylon Lock SS 10 32 K1 7 3 Scr Hex SS 1 4 20 X 75 K1 8 16 Scr Hex Hd Loc 1 4 20 x 50 K1 9 3 Wsh Flt SS 260 X 1 000 X 074 10...

Page 24: ...R 1 FERRITE YEL WHT WHT BLK RED RED YEL WHT WHT BLK ORN RED WHT WHT BLK BLU BRN WHT GRN YEL GRN YEL GRN YEL RED BLK L5 CHOKE COIL L5 CHOKE COIL E6 FILTER E6 FILTER E2 HOURMETER OPTION E2 HOURMETER OPT...

Page 25: ...V 3 Stage 56113057 1 Vac Motor Brush Kit 240V M3 56113040 2 Vac Motor 230V 3 Stage 56113057 1 Vac Motor Brush Kit 240V S1 1644 1 Switch Pump S2 1644 1 Switch Vac S3 1644 1 Switch Vac S4 56113029 1 Swi...

Page 26: ...OW DIAGRAM BLUE FRESH WATER GREEN 500PSI WATER FLOW PURPLE PRESSURE RELIEF RETURN TO TANK RED 500PSI HEATED WATER FLOW Item Description 1 Solution Tank 2 Fresh Water Inlet Filter 3 500PSI Pump 4 Unloa...

Page 27: ......

Page 28: ...425 322 0133 800 257 7982 FAX 425 322 0136 11015 47th Ave W Mukilteo WA 98275 VISIT US AT http www usproducts com...

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