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Page 16

For technical questions, please call 1-800-444-3353.

SKU 65204/

99918

Parts lists

Part

description

qty

A1

Belt Guard

1

A2

Air Pump

1

A4

Gasoline Engine

1

A5

Engine Mounting Bolt

12

A6

Lock Washer

12

A7

Flat Washer

12

A8

Nut

12

A9

Belt

2

A10 Belt Pulley (Engine)

1

A11 Key

1

A13 Pilot/Unloader Valve with Cable

1 set

A14 Elbow

1

A15 Safety Valve

1

A16 Air Outlet Valve

1

A17 Drain Valve

1

A18 Air Tank

1

A19 “T” Connector

2

A20 Pressure Gauge

1

A21 Air Hose

1

A22 Air Hose Connector

2

A23 Belt Cover Mount Plate

4

A24 Spark Plug Wrench

1

Part

description-Pump

qty

1

Key

1

2

Screw 

1

3

Nut

1

4

Flywheel

1

5

Oil Seal Circle

1

6

Hex Head Bolt

16

7

Rear-front Plate 

1

8

Bearing Sleeve

2

9

Bearing

2

10

Crankshaft

1

11

Gasket

1

12

Crankcase

1

13

Crankcase Bottom Gasket

1

14

Crankcase Bottom

1

15

Oil Fill Plug

3

16

Oil Drain Tube

1

17

Gasket

1

18

Oil Sight

1

19

Screw

2

20

Gasket

1

21

Rear-end Plate 

1

22

Breather Vent

1

23

Gasket

1

24

Cylinder

1

25

Spring Washer

6

26

Bolt

6

27

Gasket

1

28

Cylinder Head

1

29

Gasket

2

30

Aftercooler

1

31

Connector 

1

32

Elbow 90 Degree

2

33

Safety Valve

1

34

Spring Washer

4

35

Screw 

4

36

Spring Washer

8

37

Screw 

8

38

Gasket

1

39

Elbow

1

40

Screw 

2

41

Spring Washer

2

42

Intercooler

1

43

Safety Valve

1

44

Screw 

4

45

Spring Washer

4

46

Shaft Jaw (2 Per Rod)

2 set

47

Connecting Rod

2 set

48

Internal Retainer Ring

4

49

Piston Pin

1

50

LP Piston

1

51

Piston Ring

1 set

52

HP Piston

1

53

Piston Pin

1

54

Piston Ring

1 set

55

Washer

5

56

Intake Valve Plate

2 set

57

Intake Valve Plate

1 set

58

Exhaust Valve Plate

2  set

59

LP Locating Ring

3

60

HP Locating Ring

2

61

2 Hole Stopper Ring

2

62

3 Hole Stopper Ring

3

63

Gasket

3

64

Bonnet

3

65

Spring Washer

3

66

Screw 

3

67

Air Pump Filter

1

68

Flywheel

1

69

Gasket

1

70

Spring Washer

2

71

Bolt

2

Summary of Contents for 65204

Page 1: ...g this product Failure to do so can result in serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may b...

Page 2: ...t Set Up 9 Unpacking 9 Mounting 9 Equipment Oil Fill 9 Operating Instructions 10 Work Piece and Work Area Set Up 10 General Operating Instructions 10 User Maintenance Instructions 12 Cleaning Maintena...

Page 3: ...which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices no...

Page 4: ...ction during use People with pacemakers should 5 consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker fai...

Page 5: ...ay from 18 moving parts Do not reach over or across equipment while operating Before use check for misalignment 19 or binding of moving parts breakage of parts and any other condition that may affect...

Page 6: ...y or correctly Store equipment out of the reach of 7 children Follow scheduled engine and equip 8 ment maintenance Tanks rust from moisture build up 9 weakening the tank Drain tank daily and inspect p...

Page 7: ...Page 7 For technical questions please call 1 800 444 3353 SKU 65204 99918 This page intentionally left blank...

Page 8: ...lows the large pulley to direct cooling air to the Air Pump A2 Oil Sight Glass The oil sight glass 2 shows proper level of the oil Oil level should be at center of Sight Glass Tank Drain Valve The Air...

Page 9: ...arts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible Mounting The compressor may vibrate strongly 1 during use so mounting is needed to prevent movement Be...

Page 10: ...possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working General Operating Instructions Before starting the engine Follow t...

Page 11: ...wind slowly Then pull the starter handle with a rapid full arm stroke Once again while holding the handle allow the rope to rewind slowly Re peat as necessary until the engine starts Allow the Engine...

Page 12: ...cedures are in addition to the regular checks and maintenance explained as part of the regular op eration of the air operated tool Daily Check compressor oil level at sight 1 glass Add premium quality...

Page 13: ...much tighten belts by loosening the en gine mounting bolts and moving the engine away from the other pulley slightly Secure engine mounting bolts and retest tension If either belt is too long to be pr...

Page 14: ...idle 1 Severely clogged air filter 2 Improper lubrication 3 Defective pilot unloader valve 4 Qualified technician should increase idle to 1 1 800 100 RPM by adjusting pressure switch Replace air filte...

Page 15: ...Belts See monthly maintenance 5 Follow all safety precautions whenever diagnosing or servicing the tool PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts l...

Page 16: ...m 1 15 Oil Fill Plug 3 16 Oil Drain Tube 1 17 Gasket 1 18 Oil Sight 1 19 Screw 2 20 Gasket 1 21 Rear end Plate 1 22 Breather Vent 1 23 Gasket 1 24 Cylinder 1 25 Spring Washer 6 26 Bolt 6 27 Gasket 1 2...

Page 17: ...Page 17 For technical questions please call 1 800 444 3353 SKU 65204 99918 Main ASSEMBLY DIAGRAM Spark Plug Wrench A24 Parts List A...

Page 18: ...99918 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are no...

Page 19: ...special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion...

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