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3

Basic Operation

A.

 General.

 This water boiler utilizes fan-assisted 

combustion and is equipped with controls for proper 

operation. All controls must be in proper working order. 

Contact a qualified service agency to provide annual 

maintenance as specified in Installation, Operating and 

Service Instructions.

1. Limit.

 See Figure 1. A device which automatically 

interrupts boiler operation when the water 

temperature exceeds the set point. Maximum 

allowable temperature is 220°F.

  Original equipment with this boiler is U.S. Boiler 

IQ Control and Limit Rated Sensor combination. 

The IQ Control shuts off boiler main burners when 

boiler water temperature exceeds pre-programmed 

IQ control water temperature set point.  Boiler main 

burners will re-light automatically, providing the call 

for heat is present, when boiler water temperature 

falls below pre-programmed control water 

temperature set point less the set point differential.

2.  Flame Rollout Switch.

 See Figure 1. A device 

which automatically interrupts boiler operation 

when flames or excessive heat are present in the 

combustion area enclosure. The control is a single 

use device.  The control is located in the combustion 

area enclosure.   If the control was activated to 

interrupt boiler operation, do not attempt to place 

boiler in operation. Contact a qualified service 

agency.

WARNING

Service on this boiler should be undertaken only 

by trained and skilled personnel from a qualified 

service agency.

3.   Pressure Switch.

 See Figure 1. A device which 

automatically prevents or interrupts boiler 

operation when the induced draft blower fails to 

move sufficient combustion air for proper burner 

operation. Boiler operation resumes automatically 

when sufficient combustion air flow is reestablished.

4.  Electronic Ignition System.

 The Electronic Ignition 

(EI) System consists of:
a.  a solid state ignition control module to initiate, 

monitor and stop burner operation. See Figure 1.

b.  a combination gas valve to regulate gas flow to 

the burners. See Figure 1.

c.  a pilot burner to provide the ignition source for 

the main burners.  See Figure 4.

B.

 Instructions

 to place the boiler in operation and to turn 

off the boiler are shown on the Operating Instruction 

Label posted on the left jacket panel of the boiler. The 

Operating Instruction Label is shown in Figure 2.

C.

  The Sequence of Operation

 is shown in Figure 3.

CAUTION

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical 

supply to the pump. Instead, shut off the gas supply at a location external to the appliance.

En cas de surchauffe ou si I'admission de gaz ne peut étre coupée, ne pas couper ni débrancher 

l'alimentation électrique de la pompe.  Fermer plutôt le robinet d'admission de gaz à l'extérieur de I'appareil.
Do not use this boiler if any part has been under water. Immediately call a qualified service technician to 

inspect the boiler and to replace any part of the control system and any gas control which has been under 

water.

Summary of Contents for ESC

Page 1: ...SEMENT Assurez vousdebien suivre les instructions données dans cette notice pour réduire au minimum le risque d incendie ou d explosion ou pourévitertoutdommagematériel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d al...

Page 2: ...ce RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately f...

Page 3: ...ained and skilled personnel from a qualified service agency 3 Pressure Switch See Figure 1 A device which automatically prevents or interrupts boiler operation when the induced draft blower fails to move sufficient combustion air for proper burner operation Boiler operation resumes automatically when sufficient combustion air flow is reestablished 4 Electronic Ignition System The Electronic Igniti...

Page 4: ...4 Figure 1 Control Locations ...

Page 5: ...5 Figure 2 Operating Instructions NOTE YOUR BOILER IS EQUIPPED WITH A HONEYWELL VR8204 OR VR8304 GAS VALVE PLEASE FOLLOW THESE OPERATING INSTRUCTIONS ...

Page 6: ...on Source Off Main Gas On Call For Heat Ends Standby Intelligent Hydronic Control can display typical Delay 60 Seconds Ignition Source Off Pilot Gas Off Main Gas Off Blower Off Circulator Output De Energized Standby Continuous Retry Self Testing Waiting for Pressure Switch to Open Waiting for Limit to Close Waiting for Pressure Switch to Close Pilot Flame Proven Pilot Flame Not Proven ...

Page 7: ...ner Flames Monthly 1 Remove jacket front panel 2 View flames through combustion area enclosure See Figure 1 3 Adjust thermostat to highest setting 4 Check pilot flame See Figure 4 The pilot produces three 3 flames The center flame should be steady medium hard blue enveloping 3 8 to inch of sensing probe If flame is yellow and lazy follow instructions TO TURN OFF GAS TO APPLIANCE see Figure 2 and c...

Page 8: ...mpany product distributor Should you require assistance in locating a U S Boiler Company product distributor in your area or have questions regarding the availability of U S Boiler Company brand products or repair parts please contact U S Boiler Company Customer Service at 717 481 8400 or Fax 717 481 8408 ...

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