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13

System

Suction

Suction

Compressor

Condenser

Capillary

Evaporator

Wattage

Condition

Pressure

Line

Discharge

Tube

Normal

Normal

Slightly below

Very hot

Very hot

Warm

Cold

Normal

room

temperature

Overcharge

Higher than

Very cold

Slightly warm

Hot to warm

Cool

Cold

Higher than

normal

may frost

to hot

normal

heavily

Undercharge

Lower than

Warm - near 

Hot

Warm

Warm

Extremely cold

Lower than

normal

room

near inlet - 

normal

temperature

Outlet

below room

temperature

Partial

Somewhat

Warm - near

Very hot

Top passes

Room

Extremely cold

Lower than

Restriction

lower than

room

warm -

temperature

near inlet - 

normal

normal-in

temperature

Lower passes

(cool) or

Outlet

vacuum

cool

colder

below room

(near room

temperature

temperature)

backing up

due to liquid

Complete

In deep

Room

Room

Room

Room

No

Lower than

Restriction

vacuum

temperature

temperature

temperature

temperature

refrigeration

normal

(cool)

(cool)

(cool)

(cool)

No

0 PSIG

Room

Cool

Room

Room

No

Lower than

Gas

to

temperature

to

temperature

temperature

refrigeration

normal

25"

(cool)

hot

(cool)

(cool)

Refrigeration System Diagnosis Guide

Summary of Contents for 95 Icemaker

Page 1: ...40 Milwaukee WI 53224 9540 U Line Corporation 8900 North 55th Street Milwaukee WI 53223 SERVICE AND PARTS MANUAL For Product Manufactured With HFC 134A Freon Models 95 Icemaker 98 Icemaker BI15 Icemak...

Page 2: ...approved the process of converting a CFC 12 system to any other type of refrigerant POTENTIAL PROBLEMS WITH HFC 134A HFC 134A compressors will be received with a synthetic based ester oil charge The h...

Page 3: ...ycle 15 Harvest 1 Cycle Hold switch in normal position 15 Harvest 2 Cycle Hold switch in switched position 16 Water Fill Cycle 16 Temperature Control Specifications 17 Limit Switch Specifications 18 I...

Page 4: ...counter refrigeration and ice making industry whether that be through design product innovation or enhanced consumer warranties This decision reinforces the confidence that U Line has in the performan...

Page 5: ...es incurred or resulting from shipping improper installation unauthorized modification or misuse abuse of the product customer education calls food loss spoilage door and water level adjustments excep...

Page 6: ...that children may not easily climb inside Never attempt to repair or perform maintenance on the unit until the elec tricity has been disconnected Altering cutting of power cord removal of power cord r...

Page 7: ...er of both units the unit being replaced and the new unit and the R A number Occasionally the customer does not return their warranty cards In this case we use the date the unit was shipped to our dis...

Page 8: ...U Line s warranty does not cover cleaning the condenser Is the unit behind closed doors The unit must have free air flow to the front grille Did you try turning the temperature control colder Turning...

Page 9: ...ual Defrost Combo 75A Combo 29A 95 98 75 BI15 Cycle Defrost 75R 29R 15R 75WC 29WC 15WC BC85DT Auto Defrost 29AD 75AD periodic manual defrost may be needed Frost Free Combo 75FF Combo 29FF Is the door...

Page 10: ...pressure The reduction of pressure on the liquid refrigerant causes it to boil or vaporize until it reaches saturation temperature As the low temperature refrigerant passes through the evaporator coil...

Page 11: ...ary tube Normal vapor compression cycle refrigeration Defrost Mode Bypass solenoid valve open Refrigerant flows through bypass system Vapor flows from condenser to evaporator without a phase change SO...

Page 12: ...d compressor Specifications EMI3OHER Start Winding Resistance 28 OHMS EMI3OHER Run Winding Resistance 8 OHMS SD39 Start Winding Resistance 11 OHMS SD39 Run Winding Resistance 5 OHMS EMI5OHER Start Win...

Page 13: ...et below room temperature Partial Somewhat Warm near Very hot Top passes Room Extremely cold Lower than Restriction lower than room warm temperature near inlet normal normal in temperature Lower passe...

Page 14: ...ejector blades reach approximately 2 00 position and cam depresses the hold switch Power goes through the hold switch to the ice maker motor and mold heater B Ejector blades stall on ice and ice maker...

Page 15: ...ROL TEMP NC black orange 3 yellow 2 orange SWITCH BIN red NO 1 C NO brown black white C SWITCH HOLD VALVE WATER ground UL183 5 FREEZE CYCLE SWITCH LIMIT orange black black black MOTOR MAKER ICE MOLD H...

Page 16: ...ange 3 yellow 2 orange SWITCH BIN red NO 1 C NO brown black white C SWITCH HOLD VALVE WATER ground UL183 7 HARVEST 2 CYCLE Hold Switch In Switched Position SWITCH LIMIT orange black black black MOTOR...

Page 17: ...sensed in the mold the 2 3 contacts open stopping the compressor and the 2 1 contacts are closed starting the ice maker motor The 2 3 contacts close 2 1 contacts open before the end of the ice harves...

Page 18: ...s F Close Temperature 83 Degrees F The function of this switch is to open in the event of an overheating condition This bi metal thermostat is normally closed and does not initiate the ice harvest cyc...

Page 19: ...Adjustment Bin Switch Failure NO NO EVERYWHERE INTERMITTENT AT 3 00 YES NO AT 12 00 DOES THE UNIT HARVEST ICE IF THE EJECTOR BLADES ARE MOVED BY HAND OR WITH A WRENCH WHERE DO THE EJECTOR BLADES STOP...

Page 20: ...allation instructions are included in each kit ordered The new compressor a Matsushita Model SD39C replaces the previous compressor an Embraco EMI 50 HER Both the previous design and the new redesign...

Page 21: ...r Blade Air Flow Out At Evaporator Outlet Air Passes Through Fin Tube Evaporator Condensate Drains Down Trough Under Evaporator Into Drain Cup And Into Condensate Pan Through Drain Hose The Drain Trou...

Page 22: ...de motor 1 Disconnect fan wires in the back of unit 2 Remove fan blade by sliding off fan motor shaft 3 Remove screws 2 from fan motor mount ing bracket 4 Remove mounting nuts 2 from fan motor studs T...

Page 23: ...t fan wires in the back of unit 2 Remove fan blade by sliding off fan motor shaft 3 Remove screws 2 from fan motor mount ing bracket 4 Remove mounting nuts 2 from fan motor studs To remove evaporator...

Page 24: ...sconnect fan wires in the back of unit 2 Remove fan blade by sliding off motor shaft 3 Remove screws 2 from mounting bracket 4 Remove nuts from fan motor studs To remove evaporator 1 Recover all refri...

Page 25: ...er switch Solenoid valve defective Replace solenoid valve Fill tube outlet frozen Replace solenoid valve and defrost fill tube Broken wire in water fill circuit Repair or replace wiring 3 Will not sto...

Page 26: ...en Replace control Broken wire in freeze circuit Repair or replace wiring Power cord not plugged in Plug in power cord On Off switch in off position Put switch in on position Ejector blades not in the...

Page 27: ...Noisy Cause Remedy Copper refrigeration tube touching cabinet Carefully adjust tubing Fan blade touching shroud Adjust fan mounting or shroud Fan blade obstruction wiring foam Remove obstruction insul...

Page 28: ...AKER ASSEMBLY BLACK LOAD OVER RELAY BI95 98 ONLY COMPRESSOR BLACK BLACK GREEN GREEN BLACK WHITE 1 CONTROL TEMPERATURE BLACK CONDENSER BLACK FAN WHITE ON OFF SWITCH BLACK BLUE 2 3 SOLENOID WATER YELLOW...

Page 29: ...220 VOLT WIRING DIAGRAM WITH BASE MOUNTED CONTROL P N 41886 N O ICEMAKER ASSEMBLY BLACK LOAD OVER COMPRESSOR GREEN BLACK BLACK WHITE GREEN ON OFF SWITCH RELAY CONDENSER BLACK WHITE FAN BLACK BLUE BLAC...

Page 30: ...ITE BLUE GREEN CAPACITOR BLUE WHITE BLUE COMPRESSOR 8 RELAY 3 OVERLOAD BLUE RELAY OVERLOAD 2 ASSEMBLY POWER CORD Compressor Junction Molded WHITE NEUTRAL GREEN BLACK HOT RELAY OVERLOAD Fan Control BLA...

Page 31: ...VER COMPRESSOR BLACK GREEN BLACK WHITE GREEN BLACK BLACK ON OFF SWITCH CONDENSER BLACK FAN BLACK BLACK RELAY WHITE BLUE CONTROL TEMPERATURE 2 1 3 SOLENOID WATER ORANGE BLACK YELLOW C N C N O BLACK WHI...

Page 32: ...DOOR BLACK WHITE WHITE OVERLOAD BLUE CONTROL TEMP COMPRESSOR BROWN WHITE WHITE MOTOR TIMER DEFROST 3 1 2 4 BLACK FAN CONDENSER BLACK P N B41870 BLACK EMBRACO GREEN WHITE WHITE BLUE MATSUSHITA BLUE BL...

Page 33: ...USHITA SW BIN ORANGE BROWN C C MOTOR 3 RPM ORANGE BLACK ORANGE N O C SW HOLD N C NO SW WATER CAM NC BLACK NO RED NC BLUE WHITE BLUE GREEN BLUE CAPACITOR WHITE RELAY COMPRESSOR OVERLOAD BLACK OVERLOAD...

Page 34: ...ASS CONTROL TEMP BLACK BLACK BLACK LAMP SWITCH DOOR BLACK WHITE EVAPORATOR BROWN BLACK GREEN WHITE FAN COMPRESSOR OVERLOAD BLUE RELAY GREEN WHITE WHITE BLACK TIMER DEFROST P N 41926 RIBBED WHITE GREEN...

Page 35: ...NO SW BIN C RED BLACK WHITE BLUE CAPACITOR BLUE BLUE GREEN WHITE COMPRESSOR 3 BLACK OVERLOAD RELAY OVERLOAD RELAY 2 8 P N A41882 WHITE RIBBED MOTOR BLACK SOLENOID BYPASS TIMER BLACK WHITE EVAPORATOR F...

Page 36: ...PACITOR BLUE WHITE GREEN MATSUSHITA GREEN BLACK BLUE WHITE BLACK RELAY OVERLOAD COMPRESSOR P N 41968 COMBO 75FF New Design starting S N 7CF600000 WIRING DIAGRAM BLACK WHITE RIBBED BLACK SOLENOID BYPAS...

Page 37: ...WHITE BLUE RELAY OVERLOAD BLUE RELAY COMPRESSOR OVERLOAD 2 3 8 15WC 29WC 75WC WIRING DIAGRAM WHITE NEUTRAL BLACK HOT GREEN GRD OVERLOAD Lamp RELAY Compressor 75 15 ONLY GREEN GRD Fan WHITE BLUE BLACK...

Page 38: ...0V PART NO 5263 Fan Motor all models 5195 627973 I M Motor Ice Makers 628109 625843 S Mold Heater 626069 S 628123 S Mold Heater Ass y 618 402 Ice Maker Ass y 619 2552A Water Valve 2555A 1844 Pump 95 9...

Page 39: ...ar Screw 488957 23 Face Plate 627782 24 Plate Screw 41375 25 Long SW Screw 488361 26 Short SW Screw 488362 27 Bin SW Screw 488360 28 Clamp 625829 29 Arm Lever 625830 30 Arm Lever Screw 627199 31 Motor...

Page 40: ...92 14 Switch On Off 2053 15 Lamp Bulb 31317 16 Ice Bin Door 31523 S Item Description Part No 17 Glass Shelf 1 31427 1 18 Glass Half Shelf 1 31435 19 Grille 11664 20 Glass Short Shelf 2 31423 1 21 Trim...

Page 41: ...er 5188 12 Condenser 1951 FFS 13 Back Panel 11769 Item Description Part No 16 Power Cord 2242 17 Solenoid Valve 2552A 18 Compressor 5405 FFS 19 Relay Overload 5421 21 Bypass Valve Ass y 2749 S 24 Drai...

Page 42: ...trol Knob 41492 14 Switch On Off 2053 15 Lamp Bulb 31317 16 Ice Bin Door 31523 S Item Description Part No 17 Glass Shelf 1 31427 1 18 Glass Half Shelf 1 31435 19 Grille 11664 20 Glass Short Shelf 2 31...

Page 43: ...19 5 Dryer 2692 6 Fan Motor Condenser 5300 7 Fan Blade Condenser 5428 8 Condenser 1951 FFS 9 Back Panel 11769 Item Description Part No 10 Power Cord 2292 11 Solenoid Valve 2552A 12 Compressor 5405 FFS...

Page 44: ...01 11 Complete Door Ass y 29 DOOR 12 Control 2636 13 Grille 11663 14 Ice Bin Door 31523 S Item Description Part No 15 Glass Shelf 2 Short 31425 1 16 Switch On Off 2053 17 Ice Bin Door Hinge 2 31463 18...

Page 45: ...Condenser 5188 18 Back Panel 11545 1 Item Description Part No 19 Power Cord 2293 20 Solenoid Valve 2552A 22 Relay Overload 5421 24 Compressor 5405 FFS 25 By Pass Valve Ass y 2749 S 28 Drain Pan 31550...

Page 46: ...10 Ice Bucket 31501 12 Complete Door Ass y 29 DOOR 13 Control 2636 14 Grille 11663 15 Ice Bin Door 31523 S Item Description Part No 16 Glass Shelf 2 Short 31425 1 17 Switch On Off 2053 18 Ice Bin Door...

Page 47: ...ot 4 41125 13 Dryer 2692 15 Fan Motor Condenser 5300 16 Fan Blade Condenser 5428 18 Back Panel 11545 1 Item Description Part No 19 Power Cord 2293 20 Solenoid Valve 2552A 22 Relay 5421 24 Compressor 5...

Page 48: ...s y 402 11 Ice Bucket 31501 12 Control 2690 13 Control Knob 41492 14 Switch On Off 2053 Item Description Part No 15 Lamp Holder 31316 1 16 Lamp Bulb 31317 17 Ice Bin Door 31523 S 18 Glass Shelf 1 3142...

Page 49: ...Feet 4 41319 5 Dryer 2694 6 Evaporator Heat Exchanger 2189 75 7 Fan Motor 5263 8 Fan Blade 5188 Item Description Part No 9 Condenser 1951 S 10 Back Panel 11769 11 Power Cord 1855 1 12 Solenoid Valve 2...

Page 50: ...Ice Maker Ass y 402 9 Ice Bucket 31501 10 Complete Door Ass y 29 DOOR 11 Control AR 19 12 12 Grille 11663 Item Description Part No 13 Ice Bin Door 31523 S 14 Glass Shelf 2 Short 31425 1 15 Switch On...

Page 51: ...4 Cabinet Foot 4 41125 5 Dryer 2694 6 Evaporator Heat Exchanger 2189 29 7 Fan Motor 5263 Item Description Part No 8 Fan Blade 5188 9 Back Panel 11545 1 10 Power Cord 1855 1 11 Solenoid Valve 2552A 12...

Page 52: ...t 31493 1 4 Pivot Hinge Top 11697 ST 5 Pivot Hinge Bottom 11695 S 7 Grille 11662 8 Condenser Ass y 2628 S Item Description Part No 9 Ice Maker Ass y 402 10 Ice Bucket 31429 11 Inner Liner Ass y Evapor...

Page 53: ...sor 5401 S 5 Capacitor 5420 8 Cabinet Feet 4 41125 9 Dryer 2694 Item Description Part No 10 Fan Motor 5263 11 Fan Blade 5188 13 Back Panel Formed 11444 14 Power Cord 1855 1 15 Insulator Tube Armaflex...

Page 54: ...t 31493 2 4 Pivot Hinge Top 11697 ST 5 Pivot Hinge Bottom 11695 S 7 Grille 11661 8 Condenser Ass y 2628 S Item Description Part No 9 Ice Maker Ass y 402 10 Ice Bucket 31430 11 Inner Liner Ass y Evapor...

Page 55: ...ss y 41254 4 Compressor 5401 S 5 Capacitor 5420 6 Cabinet Feet 4 41125 7 Dryer 2694 Item Description Part No 8 Fan Motor 5263 9 Fan Blade 5188 10 Solenoid Valve 2552A 11 Back Panel Formed 11443 12 Pow...

Page 56: ...Top 11697 ST 5 Pivot Hinge Bottom 11695 SB 7 Grille 31543 8 Condenser Ass y 2223 S 9 Ice Maker Ass y 402 Item Description Part No 10 Ice Bucket 31430 11 Inner Liner Ass y Evaporator 2183 S15 12 Comple...

Page 57: ...astic Nut Sleeve Ass y 41254 4 Compressor 5402 S 5 Overload 5413 6 Cabinet Feet 4 41319 7 Dryer 2694 Item Description Part No 8 Fan Motor 5263 9 Fan Blade 5188 10 Solenoid Valve 2552A 11 Back Panel Fo...

Page 58: ...6 Grille 118870 7 Condenser Ass y 2258 S 8 Ice Maker Ass y 402 9 Ice Bucket 31429 Item Description Part No 10 Inner Liner Ass y Evaporator 2182 S18 11 Complete Door Ass y WHT95M DR 12 Pivot Screw Top...

Page 59: ...Sleeve Ass y 41254 4 Compressor 5402 S 5 Overload 5413 6 Relay 5414 7 Cabinet Feet 41125 8 Dryer 2694 Item Description Part No 9 Fan Motor 5263 10 Fan Blade 5188 11 Back Panel 11811 12 Power Cord 226...

Page 60: ...749 S 19 Glass Half Shelf 1 31435 20 Door Ass y 75 DOOR Item Description Part No 21 Evaporator Fan 5299 1 22 Evaporator Fan Blade 31656 23 Back Panel 11769 24 Timer 2595 25 Pivot Screw Top 41785 26 Dr...

Page 61: ...Top LH 245 Hinge Bottom 4 Hole 245 1 15 Door Gasket 31493 4 Item Description Part No 16 Door Handle 41984 3 17 Compressor 5400 S 18 Glass Half Shelf 1 31435 19 Door Ass y 75WC DOOR 20 Light On Off Swi...

Page 62: ...4 12 Door Shelf Retainers 3 31521 1 13 Compressor 5402 S 14 Shelf Retainer Rivet 6 41824 Item Description Part No 15 Door Ass y 75 DOOR 16 Overload 5413 17 Pivot Screw Bottom 41747 SS 18 Back Panel 1...

Page 63: ...9 4 17 Door Shelf Retainers 3 31521 1 Item Description Part No 18 Compressor 5400 S 19 Shelf Retainer Rivets 6 41824 20 Door Ass y 75 DOOR 22 Overload 5411 23 Back Panel 11769 24 Trim Strips Front Lon...

Page 64: ...1 18 Solenoid Valve Ass y 2749 S 19 Glass Half Shelf 1 31435 20 Door Ass y 75 DOOR Item Description Part No 22 Overload 5411 23 Back Panel 11769 24 Timer 2632 1 25 Pivot Screw Top 41785 26 Dryer 75AD...

Page 65: ...hort 1 31521 3 16 Compressor 5400 S 17 Relay 5412 Item Description Part No 18 Door Ass y 29 DOOR 19 Back Panel 11545 1 20 Dryer 2693 21 Fan Motor 5263 22 Fan Blade 5188 23 Power Cord 2235 24 Evaporato...

Page 66: ...14 Door Hinge Upper 11697 ST 15 Door Hinge Lower 11695 S 16 Compressor 5400 S Item Description Part No 17 Relay 5412 18 Door Ass y 29 DOOR 19 Back Panel 11545 1 20 Dryer 2693 21 Fan Motor 5263 22 Fan...

Page 67: ...A S 16 Hinge Plate Lower Right 1847 2 S 17 Compressor 5400 S Item Description Part No 18 Relay 5412 19 Door Ass y WC29 DOOR 20 Back Panel 11545 1 21 Dryer 2693 22 Fan Motor 5263 23 Fan Blade 5188 24 P...

Page 68: ...Door Gasket 31493 6 18 Shelf Retainer Rivet 6 41824 Item Description Part No 19 Control Knob Silver 41715 Alternate Control Knob Black 41492 20 Control 2745 S 21 Door Switch Plunger 1916 22 Lamp Cove...

Page 69: ...oor Gasket 31493 6 18 Lock Ass y 41734 S Item Description Part No 19 Control Knob Silver 41715 Alternate Control Knob Black 41492 20 Control 2744 S 21 Door Switch Plunger 1916 22 Lamp On Off Switch 20...

Page 70: ...er Tank Plastic 1832 BLK 3 Water Tank Cover Plastic 509 BLK 4 Pump 1844 5 Nut 41216 Item Description Part No 6 Water Line 41223 7 Tank Hanger Model 95 98 11650 8 Tank Support Model 95 98 11649 9 Rubbe...

Page 71: ...71 NOTES...

Page 72: ...hen returning parts please enclose a copy of your packing list and a copy of your labor claim showing the model and serial number Our warranty records may not match the customers information In which...

Page 73: ..._________ Phone ________________________________________ Fax __________________________________________ PART COLOR QTY DESCRIPTION MODEL SERIAL UNIT IN NUMBER WARRANTY SPECIAL INSTRUCTIONS All part sh...

Page 74: ......

Page 75: ......

Page 76: ...P O Box 245040 Milwaukee WI 53224 9540 Phone 414 354 0300 FAX 414 354 7905 Printed in U S A January 2000 P N 41921...

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