TYROLIT Hydrostress WSE1621 Operating Instructions Manual Download

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Translation of the original instructions

10999160 en / 01.10..2018

Index 000

OPERATING INSTRUCTIONS

CONTROL UNIT WSE1621

Summary of Contents for WSE1621

Page 1: ...Translation of the original instructions 10999160 en 01 10 2018 Index 000 OPERATING INSTRUCTIONS CONTROL UNIT WSE1621 ...

Page 2: ...y genuine TYROLIT Hydrostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obliga tions All repairs must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that wor...

Page 3: ...rol unit 26 3 5 Selecting the machine system 28 3 6 Selecting the mains power supply 28 3 7 Tool soft start 29 3 8 Selecting the tool station 30 3 9 Power control 31 3 10 Adjusting the feed 31 3 11 Changing the direction of rotation of the main motor 33 3 12 Daily hour counter stopwatch 34 3 13 Switching off the WSE1621P control unit 35 3 15 Deactivating the EMERGENCY STOP function 36 4 Servicing ...

Page 4: ...21 Control unit 5 Malfunctions 40 6 Technical data 41 6 1 Dimensions 41 6 2 Weights 41 6 3 Electrical data 42 6 4 Water 42 6 5 Recommended ambient temperature 42 6 6 Remote controller 42 7 EC Declaration of Conformity 43 8 Spare parts 44 ...

Page 5: ...disconnecting cables X X When leaving the system unattended switch off and secure the system to prevent it being switched on again Death or serious injury as a result of the sawing machine continuing to run after an accident X X Ensure that the EMERGENCY STOP button can be reached quickly Electric shock from live cables and connectors X X Switch off the WSE1621 Control unit before connecting or di...

Page 6: ...button on the remote controller EMERGENCY STOP If the EMERGENCY STOP function is activated on the radio remote controller the power supply of the main motor is interrupted In the event of an emergency the machine systems can also be switched off via the main switch on the WSE1617 control unit Main switch 1 1 ...

Page 7: ...he WSE1621 Control unit Remote controller can be used to operate various TYROLIT machine systems System 1 Wall saw systems M Connection for main drive motor 2 Wire saw systems Mv Connection for feed motor s 3 Core drilling systems Water connection 4 Hand saw systems 2 2 1 ...

Page 8: ...tion for main motor 2 Connection for remote controller 10 Connection for feed motor 3 Hour counter 11 Switchboard 4 USB port 12 Water coupling water inlet 5 Indicator light 13 Water coupling water outlet 6 Housing with grip 14 Radio antenna remote query 7 Main switch 15 Radio antenna remote controller 8 Power supply 16 Remote controller cable 2 2 2 2 1 ...

Page 9: ...tiometer 17 Start switch 8 USB port 18 Battery compartment 9 Main motor On Off 19 Reset button 10 Main motor potentiometer 20 Sun shield Accessories for remote controller The battery charger is exclusively designed for recharging the original interchangeable re chargeable batteries The battery holder and the cable insert must not be inserted Accessories 1 2x interchangeable rechargeable batteries ...

Page 10: ...e mote controller The operating period with a fully charged battery is approximately 12 hours The maximum reception distance is 25 m Ordinary battery operation The battery insert included in the scope of supply allows operation with three 1 5 V AA batter ies The reception distance is 25 m and the maximum operating time is 1 hour Cable operation The cable insert is included in the scope of supply a...

Page 11: ...for the control unit 9 9 The control unit is isolated from the power supply 9 9 The connectors and couplings are clean 9 9 Cables and hoses are undamaged Control unit connections Cutting tool drive motor Feed motor Water Mains supply Cable connection for remote controller USB port 2 4 2 4 1 ...

Page 12: ...wer supply is earthed and fitted with a residual current operated protective device FI max residual current 30mA 9 9 Sufficient cable cross sections up to 25 m long 5 x 4 mm2 more than 25 m long 5 x 6 mm2 9 9 Connectors are clean 9 9 Cables are undamaged Connecting motors M Cutting tool drive motor M v Feed motor 2 4 2 ...

Page 13: ... The control unit must also be cooled during dry applications The incoming water is routed through the water filter via the control unit and on to the machine system After cooling the main motor of the machine system during a dry appli cation the water is drained via a water hose Control unit connections A Wet applications B Dry applications ...

Page 14: ...utton universal 15 Battery compartment 4 Menu selection button 16 Reset button 5 Tool selection button 17 Connection for remote controller cable 6 Feed motor potentiometer 18 USB port 7 USB port 19 Water connection 8 Main motor potentiometer 20 Connection for feed cable 9 Main motor On Off 21 Water connection 10 Water On Off 22 Start switch 11 EMERGENCY STOP 23 Connection for main motor cable 12 F...

Page 15: ... counter 4 Indicator light ON OFF Display fields Display fields A Vario information field B Status information field Vario information field The vario information field displays information regarding faults power and time Status information field The status information field displays information regarding the machine system 3 2 3 2 1 ...

Page 16: ...nformation field Operating Instructions Phase Electric Phase missing Information Relay Main motor FC intermediate circuit Repair service FC output stage Potentiometer Data exchange Potentiometer 0 position EMERGENCY STOP function ON Water EMERGENCY STOP function OFF Rechargeable battery Battery empty Contact Rechargeable battery Low battery level Stopwatch daily hour counter Rechargeable battery F...

Page 17: ...on Earth Main motor counter clockwise di rection of rotation Earth fault Overheating Equal sign The individual vario symbols can be combined to create statements Example of an error display Cause Overtemperature of main motor Action Cool with water Example of vario fields Display Error display 1 Main motor 2 has reached overtemperature 3 countermeasure equals 4 cool with water 5 ...

Page 18: ...e battery Fully charged 2 Information field The vario information field displays information regarding faults power and operating status 3 Display status This status indicates an error in the Information field This status indicates operating system information in the Information field This status indicates repair information in the Information field Potentiometer of the feed motor is not in the 0 ...

Page 19: ...g proce dure switches to the speed of the diamond tools 16 A mains power supply G16 A generator 32 A mains power supply G32 A generator m s Speed of the diamond tool 7 Time field h 00 00h time field The machine system is detected automatically during the startup process The WSE1621 Control unit is preset for a 32 A mains power supply 32A appears on the display It is possible to switch to a 16 A ma...

Page 20: ...e segments in iron in the third red segments Display of the power for the feed and main motor A Power display for the main motor B Power display for the feed motor Display of the power for the feed and main motor Power display during operation Operation with less than 40 nominal power Example Operation with 40 to 80 nominal power Motors are operated at 100 Main motor 80 nominal power Feed motor 80...

Page 21: ...n 1 The feed motor operates at a nominal power between 40 and 100 2 The main motor operates at a nominal power of 75 3 Rechargeable battery Fully charged 4 The diamond tool is supplied with water 5 24A Current nominal power of the main motor 24A adjusts continuously 9 38m s The speed of the diamond tool is 38m s 10 4A Current nominal power of the feed motor 4A adjusts continuously 11 00 12 h The m...

Page 22: ...Allow control unit to cool down for 3 minutes Avoid direct contact with sunlight Overtemperature of control unit compo nents Absence of cooling Ambient temperature too high Allow control unit to cool down for 3 minutes Avoid direct contact with sunlight Overtemperature of the main motor Absence of cooling No too little or too hot cooling water See Technical data Short circuit fault Blocked main mo...

Page 23: ...YROLIT after sales service The safety contact no longer functions prop erly Hardware defect Contact TYROLIT after sales service Transformer fault Motor outside of pos sible parameters Contact TYROLIT after sales service Overvoltage at the feed output stage Defective power sup ply unit Power supply unit overloaded Contact TYROLIT after sales service EMERGENCY STOP has been actuated EMERGENCY STOP h...

Page 24: ...T after sales service Fan does not rotate Defective fan Contact TYROLIT after sales service Communication fault Communication fault due to interference Contact TYROLIT after sales service Direct current link volt age too low Incorrect mains volt age Check the mains volt age see Technical data Direct current link volt age too high Mains overvoltage The saw blade feeds back too much en ergy Check th...

Page 25: ...l unit is level and located on a firm surface grip at the top The WSE1621 Control unit should only be switched on when level and upright Positioning the WSE1621 Control unit CAUTION Risk of water damage to the WSE1621 Control unit X X Make sure the WSE1621 Control unit is not positioned in water and that it is located at a safe distance to any splash water Positioning the WSE1621 Control unit 3 3 ...

Page 26: ...oller to their 0 position Feed motor potentiometer 6 Main motor potentiometer 8 Main motor On Off 9 Water switch 10 Feed joystick automatically takes up 0 position 12 Start switch 14 X X Switch on the WSE1621 Control unit by using the main switch 22 X X Switch on the radio remote controller using the start switch 14 Indicator lights radio and battery initially light up red An audible signal is emi...

Page 27: ...Water emerges at the cutting tool X X Press the main motor On Off switch 9 on the remote controller to position I The electric motor starts when the main motor potentiometer is in the max position X X The WSE1621 Control unit has started up and is ready for operation Changing the frequency of the remote controller Frequency search The radio remote controller systems are equipped with a frequency g...

Page 28: ...r supply can be switched to a 16 A setting or an emergency power sup ply mode G32A G16A The control unit will automatically return to the 32 A setting when it is restarted To switch the control unit to the 16 A setting or emergency power supply mode G32A G16A perform the startup procedure as far as the point designated Press the black locking button 2 on the radio remote controller Instead of usin...

Page 29: ...larly applicable in the case of diamond wire saws Selecting the tool station Proceed as follows X X Start the WSE1621 Control unit X X Turn the main motor potentiometer 8 to the 0 position X X Press the Water On Off switch 10 on the remote controller to I X X Press the main motor switch 9 to I X X Slowly turn the main motor potentiometer 8 to 100 power 3 7 ...

Page 30: ...d tool Ø825mm Ø1025mm Ø1200mm Ø1600mm Wire saws Diamond tool speed 0 26m s 0 22m s 0 17m s Core drilling Ø diamond tool Ø150mm Ø200mm Ø250mm Ø300mm Ø350mm Ø400mm Ø450mm Ø500mm Ø600mm Ø700mm Ø800mm Ø900mm Ø1000mm Proceed as follows X X Press the tool selection button 5 Toggle between the individual dimensions and speed ratings by repeatedly pressing the tool selection button To switch to the high s...

Page 31: ...t consumption adapts continuously B Power display for the feed motor the digit value for current consumption adapts continuously 6 Feed motor potentiometer 7 Main motor potentiometer Adjusting the feed The feed movements are selected with the joystick 12 and the speed is regulated via the potentiometer 6 Adjusting the feed The feed speed is automatically assisted by a feed facility during the cutt...

Page 32: ... joystick does not have to be held in position during the travel feed motion the travel feed can be locked Proceed as follows X X Push the joystick in the desired direction of travel and at the same time press the locking button 2 X X When the joystick and the locking button 2 are released the feed is locked In order to release the feed lock move the joystick slightly in any desired direction or p...

Page 33: ...ed as follows X X Press the universal rotary knob push button 3 The current direction of rotation of the main motor is indicated on the display X X Turn the universal rotary knob push button 3 until the direction of rotation changes on the display X X Press the universal rotary knob push button 3 The direction of rotation has been changed and the operating screen is displayed When the WSE1621 Cont...

Page 34: ...ou can alternate between the stopwatch and the daily hour counter by turning the univer sal rotary knob push button 3 When the time measurement is active it is indicated by an asterisk C The stopwatch can be started stopped and reset to 0 by pressing the universal rotary knob push button 3 The stopwatch is set to 0 when the control unit is switched off The daily hour counter is operated in the sam...

Page 35: ...ooling water switch 10 Water On Off X X Close the water valve on the WSE1621 Control unit X X Turn the start switch 14 on the remote controller to the 0 position X X Switch off the WSE1621 Control unit by using the main switch 22 CAUTION Risk of frost damage to the WSE1621 Control unit X X If there is a risk of frost blow out any water Only use the EMERGENCY STOP function in an emergency to stop t...

Page 36: ...ght A will flicker Deactivating the EMERGENCY STOP function The following controls must be moved to the 0 position Feed potentiometer 6 Turn the EMERGENCY STOP button 11 clockwise The EMERGENCY STOP screen appears on the display Main motor On Off 9 Proceed as follows X X Press the blue reset button 16 The operating screen appears X X To continue operation press the green pulse button 13 3 14 ...

Page 37: ...h use After finishing work Weekly Annually After faults After damage Electrical system X X Check the condition and cleanliness of electric cables plugs connectors and switches X X X X X X Check the condition and cleanliness of couplings X X X X Water economy X X Check water lines for cleanliness and leaks X X X X X X Blow out the water if there is a risk of frost X X X Overall WSE1621 Control unit...

Page 38: ...ter 9 9 The main switch is set to OFF X X Disconnect the mains plug X X Disconnect all water lines X X Connect a purge pump to the water coupling X X Blow out water until all of the cooling water has been removed X X Remove the pump Blowing out water To ensure the water can be blown out of the lines properly use the TYROLIT purge pump no 10998115 4 2 4 3 ...

Page 39: ... be defective Place the product at a sufficient dis tance to combustible materials in a non flammable location where it can be observed and allow it to cool Contact TYROLIT customer service when the battery has cooled down Recycling waste TYROLIT Hydrostress power tools are manufactured using a high proportion of recyclable mate rials A prerequisite for recycling is proper material separation In m...

Page 40: ... Check the plug connection X X Check power supply Group alarm X X Refer to the error displays Main motor is not running Main motor potentiometer is in 0 po sition Defective main motor On Off switch on remote controller Water On Off switch is not in position 1 or it is defective The remote controller Ready light does not illuminate X X Contact TYROLIT after sales service X X Do not start the contro...

Page 41: ...IT Hydrostress AG Page 41 WSE1621 Control unit Technical data Dimensions Measurements in mm Weights Technical data Parameter Value Weight WSE1621 Control unit 11 kg WSE1621 Remote controller 1 8 kg 6 6 1 6 2 ...

Page 42: ...00VAC 565VDC 480VAC 680 VDC Converter High frequency water cooled Water Technical data Parameter Value Water Cooling the control unit Water cooling the power semi conductors Cooling water flow rate Min 4 l min at max 25 C Water connection 2 to 6 bar Ambient temperature recommendation Ambient temperature Parameter Value Storage 20 C to 50 C Operation 15 C to 45 C Remote controller Remote controller...

Page 43: ...rds Directive applied Directive applied 2006 42 EC from 17 May 2006 2011 65 EU from 08 June 2011 2012 19 EU from 04 July 2012 2014 30 EU from 26 February 2014 2014 53 EU from 16 April 2014 Applied standards EN ISO 12100 2010 EN ISO 13849 1 2008 EN 60204 1 2006 A1 2009 EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfäffikon Switzerland Pfäffikon 10 04...

Page 44: ...TYROLIT Hydrostress AG Page 44 WSE1621 Control unit Spare parts 8 ...

Page 45: ...TYROLIT Hydrostress AG Page 45 WSE1621 Control unit ...

Page 46: ...TYROLIT Hydrostress AG Page 46 WSE1621 Control unit ...

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