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safeTy 

5

INFORMATION

Do not allow unauthorized personnel to operate wire saw systems. Information about 

authorized personnel is available in the “Safety Manual for Wire Saws”.

 

Generally safety instructions

DANGER 

Any failure to comply with the safety instructions in the “Safety Manual / System 

Handbook” may result in serious injury or death.

 

Please ensure that the “Safety Manual / System Description for Wire Saws” has been 

read and understood in full.

DANGER   

Risk of cut injury from diamond wire!

 

Always wear protective gloves when working on the wire saw, particularly when 

working on the diamond wire.

 

Only operate the wire saw with a guard.

DANGER   

Risk of serious injury or material damage as a result of uncontrolled movements of 

the wire saw!

 

Never connect or disconnect hoses or cables while the wire saw is running.

Signs on the machine

Safety sign

1 Wear safety shoes

3

Wear a breathing mask

5 Read the instructions

2 Wear gloves

4 Wear a helmet, goggles 

and hearing protection

6

Before working on the unit 

Unplug mains connector

Name plate 

Personal Protective Equipment

It is mandatory for anyone working with or on core drilling systems to wear personal 

protective equipment.

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1.2.2

Summary of Contents for WCE18

Page 1: ...Index 000 OPERATING INSTRUCTIONS WCE18 Translation of the originalinstructions 11001965 en 23 01 2020...

Page 2: ...OLIT Hydrostress spare parts can guarantee quality and interchangeability If maintenance work is neglected or carried out improperly we will be unable to honour our warranty obligations All repairs mu...

Page 3: ...ation 10 4 1 Positioning and securing the wire saw 10 4 2 Correct cutting direction 11 4 3 Overview of operating elements 12 4 4 Overview display elements 13 4 5 Starting the wire saw 14 4 6 Diamond w...

Page 4: ...all subsequent owners or users of the equipment Update instructions with all supplements received from the manufacturer Symbols in these instructions DANGER Warns of danger where failure to comply cou...

Page 5: ...wear protective gloves when working on the wire saw particularly when working on the diamond wire Only operate the wire saw with a guard DANGER Risk of serious injury or material damage as a result o...

Page 6: ...one and masonry Designed for industrial applications only Not suitable for use in potentially explosive atmospheres Wire saw 1 Diamond wire guard 8 Drive roll 2 Base frame 9 Feed cylinder 3 Wire exit...

Page 7: ...Assembly 7 Assembly Diamond wire storage unit 3 3 1...

Page 8: ...ler to the exit roller is properly aligned Mounting the diamond wire guard DANGER Risk of death or serious injury due to a whipping action of the wire or diamond elements flying off the wire Always wo...

Page 9: ...the frequency inverter of the unit to the water distributor at the wire saw The water is fed to cool the motor of the drive roller on the one hand and as spray water to the diverter rollers and to sup...

Page 10: ...nd upright If it is on an inclined surface secure the wire saw to prevent it rolling away The wire saw must be firmly secured to the floor by means of dowels and anchor bolts Auxiliary item support To...

Page 11: ...Operation 11 Correct cutting direction Tensioned side and slack side The saw cut should be made with the tensioned side Z of the diamond wire because this provides the best conditions for cutting 4 2...

Page 12: ...Overview of operating elements 1 Rotary valve compressed air wire tension 5 Potentiometer wire speed 2 Lever valve compressed air 6 Off push button red 3 Start push button green 7 Main switch 4 EMERGE...

Page 13: ...elements 1 Compressed air gauge 6 Motor fault lamp 2 LCD display motor current 7 Lamp green start push button 3 LCD display wire speed 8 Lamp red off push button 4 Hour counter 9 Max cylinder stroke...

Page 14: ...on the saw wire is running while at a low wire speed When the wire is turning in the correct direction the wire will be drawn over the lower swivel roller Once the wire is tensioned it is possible to...

Page 15: ...must be selected according to the nature of the material The recommended speeds in m sec Granite aged concrete with or without reinforcement 20 25 m s Abrasive materials fresh concrete asphalt sandsto...

Page 16: ...16 Operation Feed Feed control INFORMATION The feed cylinder pressure wire tension is regulated by the rotary switch compressed air 4 8...

Page 17: ...h wheels so they can be moved by just one person Crane transport Danger Risk of accidents if incorrectly transported by crane You must use the eyebolts provided to transport the feed unit Use a conven...

Page 18: ...rs for wear X X X X Check bandages for wear X X X X Check bearings X X X Clean X X X Feed cylinder Check for cleanliness damage X X X X Drive motor Check for cleanliness damage X X X X Connectors cabl...

Page 19: ...antee fast and professional solution to the problem it is important that you have the following information available when calling Try to describe the fault as precisely as possible Make a note of the...

Page 20: ...20 Technical data Technical data Dimensions Weights Electric controls 113kg Wire saw 354kg Water connection Pressure Min 1 5 bar to max 6 bar Quantity Min 4 l min Temperature Max 2 25 C 6 6 1 6 2 6 3...

Page 21: ...Pneumatics Feed cylinder Pressure 1 5 8bar Piston 101 6mm Stroke 762mm Compressor not included in scope of supply Pressure 8bar Tank Min 5 litre Diamond wire lengths The total diamond wire storage cap...

Page 22: ...ponsibility that this product complies with the following directives and standards Applied directive 2006 42 EU 17 05 2006 2012 19 EU 04 07 2012 Applied standards EN ISO 12100 2010 EN 15027 2007 A1 20...

Page 23: ...TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistra e 33 6130 Schwaz Austria Tel 43 5242 606 0 Fax 43 5242 63398 Our worldwide subsidiary companies are listed on our website at www tyrolit com...

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