Tymetal Corp. TYM-VSA, Installation & Owner'S Manual

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TYM-VS2 Slide Gate Operator Installation Guide
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Revision 0, 072012
General
Tymetal gate operators are designed for many years of
trouble-free operation and, under recommended operating
conditions, will require only minimal maintenance. To ensure
that a unit is ready for operation at all times, and to preclude
serious damage or failure, inspect the unit systematically.
Proper adjustments and lubrication should be made as
recommended.
Lubrication
Bearings — For models which have pillow block style
year with a lithium complex based, petroleum oil NLGI 2
rated grease. Oilite and precision sealed bearings do not
require additional lubrication.
Motor — Motors have sealed ball bearings and do not
require further lubrication. If bearing noise develops
after several years of operation, bearings should be
replaced by a motor repair company, or the motor should
be replaced if necessary.
Drive Chain and Sprocket — The main drive chain and
sprockets should be inspected for wear, cleaned, and
wiped down with a lightly oiled rag every six months.
6-Month Preventative Maintenance
1. For operators which utilize torque limiting clutches,
check for proper tightness. If there appears to be dust
from wear on the pads, inspect the pads and replace
if necessary. If the clutch cannot be adjusted tightly
enough to move the gate without slipping, the pads must
be replaced.
2. For operators with V-belts, inspect for wear and replace
as necessary. Check for proper tension and adjust if
required. Check all pulley setscrews for tightness and
tighten if necessary.
3. For operators with internal chain drives, inspect chain
and sprockets for wear and replace if necessary. Check
for proper tension and alignment, and adjust if required.
Check all hub sprocket setscrews and tighten if required.
4. Check limit switches and limit actuators (cams, limit
nuts, etc.) for wear and replace as required. In rotary
limit switch assemblies, wipe the limit shaft clean and
apply a light coating of dry lubricant.
5. For operators with magnetic brakes, check for proper
adjustment. Brake disc must run free when the brake
is engaged. For brake assemblies other than C-face
style, the brake should be adjusted so that the solenoid
plunger throw is between 3/8” to 1/2”. Too much throw
will damage the solenoid.
If the solenoid emits a loud
buzzing sound when the motor is run, the brake
must be adjusted.
6. In operators which have a disconnect handle, inspect
disconnect handle for proper function and lubricate if
necessary. Use a lithium based grease on all moving
parts.
7. Inspect all nuts and bolts for proper tightness and tighten
as necessary.
8. Check all reversing devices for proper function. Inspect
all contact edges for wear and replace if required. Check
photoeyes for proper alignment and function.
9. Check current sensing for proper adjustment when
10.Inspect the installation area. Are all the warning signs
intact and visible? If they are missing or need replaced,
contact Tymetal. Be sure there are no control stations
mounted within reach of the gate. Review safety
literature with the customer and advise them to remove
any such stations found.
This device complies with FCC Rules Part 15 and Industry
Canada Rules & Regulations. Operation is subject to the
following two conditions: (1) This device may not cause
harmful interference and (2) this device must accept any
interference received, including interference that may cause
undesired operation.
WARNING
Always disconnect power from operator before
servicing. Keep clear of gate during operation.
For all gate operators, you must
inspect the gate for proper operation.
The gate should move easily without
binding through its entire travel. If
required. Failure to keep the gate in
good working condition will have
adverse effects on the operator.