Tyco Frostex 9800 Installation Instructions And User Manual Download Page 8

Step 4.
Attach the heating cable to the
pipe.

4A.

Prepare to install the heating cable.

Begin the installation at the electrical outlet. Leave at least 
1 foot (30 cm) of extra heating cable so the ground-fault unit
can be secured to the outside of the thermal insulation, as
shown in Figures 1 and 2. This will relieve any strain on the
heating cable or plug. However, be careful not to leave heating
cable hanging in a loose loop where it could be accidentally
snagged and pulled out.

Make certain you have removed any old heating tapes and
insulation.

Important:

The ground-fault unit and plug must be kept dry.

It is important to include the drip loop to prevent water from
getting into the ground-fault unit. 

Figure 1. Typical manufactured housing installation.

Figure 2. Typical installation.

4B.

Install the heating cable.

Single run method

Run the heating cable in a straight line approximately a third of
the way up from the bottom of the pipe, as shown in Figure 3.

Figure 3. Single run method.

Multiple run method

When two or more runs are required, install the heating cable in
the 4 o’clock and 8 o’clock positions as shown in Figure 4.
When three runs are required, install the heating cable as
shown in Figure 5.

Figure 4. Double runs.       Figure 5. Triple runs.

4C. Tape the heating cable and end seal to the pipe.

• Fasten the heating cable to the pipe at 1-foot (30-cm)

intervals, using two or three thicknesses of 9610 applica-
tion tape or equivalent.

• Provide extra heat at valves and spigots by wrapping each

with 1 foot (30 cm) of additional heating cable, overlap-
ping as required.

• If you have excess heating cable at the end of your pipe,

double it back along the pipe where the insulation will
completely cover it as shown in Figure 6. Using 9610
application tape or equivalent, tape the end seal to the pipe
as shown in Figures 1, 2, and 6.

Figure 6. Multiple run installation.

Important:

In a crock or standpipe, run the Frostex heating

cable down and back up the pipe (as shown in Figure 6), so
that the 

end seal is well above the ground level and

will not be sitting in water.

Pipe

Crock

Ground

level

End seal

Thermal
insulation

Outlet
cover

Drip loop

9800

FlexFit

plug

Cable ties
or tape

Frostex 9610
application tape;
1-foot spacing

Thermal
insulation

Cable ties
or tape

End seal

Outlet
cover

Drip loop

9800

Flexfit

plug

6

ENGLISH

8

4

8

4

12

Summary of Contents for Frostex 9800

Page 1: ...9800 FlexFit Plug Kit Directives d installation et Guide de l Utilisateur du Syst me Frostex de Protection Anti gel des Tuyaux Utilis avec le Kit Frostex 9800 FlexFit Keep pipes from freezing Protecti...

Page 2: ...D pannage 16 Garantie limit e 17 Avant de d buter Assurez vous que votre kit 9800 FlexFit contient tout ce qui suit 1 Fiche 9800 FlexFit 1 Obturateur pousser 2 tiquettes oranges d avertissement en ang...

Page 3: ...quat Employez uniquement les versions tress es des c bles chauffants Frostex Les versions ant rieures des c bles chauffants Frostex sans tresses ne sont pas compatibles 2 Utilisez la fiche et l obtur...

Page 4: ...nt safety warnings and maintenance information If you have any difficulty installing the system please contact Tyco Thermal Controls for information at 800 545 6258 or call a professional service pers...

Page 5: ...rostex heating cable installed along the entire length of the pipe Table 2 The total length of heating cable equals 32 ft 10 m 2 runs x 16 ft 5 m of pipe 1 ft 0 3 m for one ball valve 1 ft 0 3 m for o...

Page 6: ...able 2C Remove the plastic wrap Cut and remove the clear plastic wrap Do not cut into the blue jacket 2E Secure the braid Slide the braid up against the end seal and wrap it securely with a 4 10 cm st...

Page 7: ...The clear plastic wrap does not need to be removed 3C Complete the connection Screw down the cable guide alternating between the two screws until the cable guide is flush with the indicator posts and...

Page 8: ...cable in the 4 o clock and 8 o clock positions as shown in Figure 4 When three runs are required install the heating cable as shown in Figure 5 Figure 4 Double runs Figure 5 Triple runs 4C Tape the he...

Page 9: ...lower than 30 F run water through the pipe before plugging in the unit This will warm up the pipe and help avoid blowing the nonreplace able fuse in the 9800 FlexFit plug The signal light will go on i...

Page 10: ...e replaced Problem The signal light does not light up What to do Check to be sure the outlet has power If you are not certain how to do this call a professional service person If the outlet has no pow...

Page 11: ...goods to Tyco Thermal Controls postage prepaid at 300 Constitution Drive Menlo Park California 94025 1164 USA and c Tyco Thermal Controls examination of such goods estab lishes to Tyco Thermal Control...

Reviews: