408–9767
Modular Plug Hand Tool (Premium Grade) 231652–[ ]
Rev H
6 of 7
B. Die Closure Inspection
The tool and die set is inspected for proper operation
before shipment. To ensure uniform performance over
the life of the tool, periodically inspect as follows:
1. Insert a properly stripped cable of appropriate
type and size into a sample modular plug. Then
insert the unterminated cable and plug into the die
cavity.
2. Squeeze tool handles together slowly, while
watching to ensure indenter bottoms against nest.
3. Release handles to open die set, and remove
terminated modular plug assembly.
4. Test for proper crimp height according to
Section 4, Step 4. If plug crimp height is within
acceptable limits, lightly lubricate the tool and die
set, and place it back into service. If the crimp
height is not within acceptable limits, return the tool
(with die set) to Tyco Electronics for evaluation
(refer to Section 7).
7. REPLACEMENT AND REPAIR
Customer–replaceable parts are provided in Figure 8.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Order replacement parts through
your representative, or call 1–800–526–5142, or send
a facsimile of your purchase order to 717–986–7605
or write to:
CUSTOMER SERVICE (038–035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608
69.8 [2.75]
(Handles
Closed)
30.5 [1.20]
197 [7.75]
3
2
1
8
9
7
4
5
6
10
Weight: .3 kg [.75 lb] (Approx)
REPLACEMENT PARTS
ITEM
PART NUMBER
DESCRIPTION
QTY PER TOOL
1
993314–1
SCREW, Pan Head 4–40
.250 L (Die Holding)
1
2
4–23619–8
PIN, Grooved
2
3
21045–3
RING, Retaining, Crescent
4
4
2–23620–5
PIN, Center, Straight
1
5
21045–6
RING, Retaining, Crescent
2
6
853400–[ ]
Y
DIE SET
1
7
2–231652–0
TOOL ASSEMBLY (Frame Without Die Set)
1
8
21045–1
RING, Retaining, Crescent
2
9
768522–1
PIN, Handle (Pawl)
2
Y
Refer to Figure 2 for a cross–reference of tool to die set part numbers.
Figure 8 (cont’d)
