408–9767
Modular Plug Hand Tool (Premium Grade) 231652–[ ]
Rev H
4 of 7
Figure 5
Modular Plug
Locking Latch
Cable Bottomed
in Modular Plug
Terminating Modular Plug
Step 1
Step 2
Step 3
Die
Cavity
Modular Plug
Oriented as Shown
on Side of Tool Head
Modular Plug in
Fully Seated
Position
Illustrations for termination procedure show
line modular plugs. Illustrations for other
types of modular plugs would be similar.
NOTE
Terminated Modular Plug Inspection
6.02+0.13 [.237+.005]
Crimp Height
Cross–Section of Crimped Modular Plug
Terminal
A (See Table)
B (See Table)
Note: Not to Scale
O
AR
CONDUCTOR LOCATION
MODULAR PLUG
TYPE
A
(Reference Zone)
B
(Preferred)
Standard and Blue
(Small Conductor)
0.00–0.64
[.000–.025]
Conductors Against
High Performance
0.00–0.25
[.000–.010]
End of Wire Circuits
Figure 6
5. ADJUSTMENTS
5.1. Installing, Replacing, or Changing Die Set
1. Squeeze tool handles until ratchet releases.
2. Using a small flat blade screwdriver or
cross–recessed screwdriver, remove the die
holding screw (turn the screw
counterclockwise).
3. Using the screwdriver, push the die set out of
the tool.
4. Insert the die set with the color dots facing
outward as shown in Figure 1.
5. Close the tool handles. Re–install the die
holding screw (turn the screw
clockwise until tight).
5.2. Adjusting Flat Oval Cable Stripper
(Figure 7)
If cable jacket is cut too shallow and does not strip
properly from the conductor bundle or if it is cut too
deeply and conductor insulation is also cut, adjust the
flat oval cable stripper on the tool according to the
following.
The die set must be in the tool when adjusting
the flat oval cable stripper.
1. Close tool handles until the dies bottom, but DO
NOT release the handles.
2. Loosen the two screws that hold the movable
blade assembly.
NOTE
