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409- 10096

Air- Powered Hydraulic Pump 2119010- 1

Rev

A

6

of 9

Tyco Electronics Corporation

4.4. Air Supply Hook- Up

Remove the thread protector from the air inlet of the pump. Select and install the threaded fittings that are

compatible with your air supply fittings. The air supply should be 20 CFM (0.57 M

3

/min.) and 100 PSI (7 BAR)

at the pump to obtain the rated hydraulic pressure. Air pressure should be regulated between 98 and 102 PSI

for 10,000 PSI hydraulic equipment, and 80 and 84 PSI for 8,200 PSI hydraulic equipment. This pump has an

air pressure to hydraulic pressure ratio of 1:100.
Secure your pump fitting to the air supply. See Figure 3.

If improperly used, pressurized equipment can be potentially hazardous. Therefore:

D

Hydraulic connections must be securely fastened before building pressure in the system.

D

Release all system pressure before loosening any hydraulic connection in the system.

Figure 3

Remote Hand Control (Ref)

Hydraulic Hose

Coupler

Hydraulic Head (Ref)

Three--Strand Air Hose

Air Hose

Coupler

Lubricator

Filter

Tee Adapter

Male Fitting

Air Hose

Air Filter

Inline Air Pressure

Gage

4.5. Venting the Reservoir

To improve hydraulic fluid delivery and increase useable hydraulic fluid capacity, remove shipping plug and

install filler/vent cap before using the pump.

5. CONTROLLING THE PUMP

PICTOGRAM DEFINITIONS

Activating the pump with the switch end marked with this pictogram,

the flow of fluid is directed out of the reservoir.

Activating the pump with the switch end marked with this pictogram,

the flow of fluid is directed back to the reservoir.

DANGER

Summary of Contents for 2119010- 1

Page 1: ...TY PRECAUTIONS 1 INTRODUCTION 3 2 SAFETY PRECAUTIONS 4 3 OPERATING PRECAUTIONS FOR THE PUMP 4 4 PREPARATION AND SETUP 5 4 1 Hydraulic Connections 5 4 2 Hand Controller Installation 5 4 3 Foot Controll...

Page 2: ...ts of the application equipment D NEVER insert hands into installed application equipment D NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 11...

Page 3: ...c Pump 2119010 1 is a portable air powered hydraulic pump used to power hydraulic crimping heads The pump comes with a male hydraulic coupler and a hydraulic pressure gage The hand or foot controllers...

Page 4: ...d correct function before each use Do not use machinery that is not in proper working order but repair or replace it as necessary S Replace worn or damaged safety decals S Do not modify the product S...

Page 5: ...non hardening thread sealant TEFLOND tape may also be used to seal hydraulic connections provided only one layer of tape is used Apply the tape carefully two threads back to prevent it from being pin...

Page 6: ...an be potentially hazardous Therefore D Hydraulic connections must be securely fastened before building pressure in the system D Release all system pressure before loosening any hydraulic connection i...

Page 7: ...he terminal or splice 4 Insert the stripped wire s into the wire barrel of the terminal or splice If possible insert the wires into both ends of a splice for the first crimp If the first crimp is made...

Page 8: ...5 Drain and clean the reservoir once more 6 Refill the reservoir with approved hydraulic fluid and replace the pump assembly with gasket on the reservoir and install the screws Torque the screws as f...

Page 9: ...ly should be set to produce the desired hydraulic pressure Pump will not build to maximum pressure no visible leakage 2 Pressure regulator improperly adjusted if so equipped 2 Adjust according to inst...

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