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409- 10096

Air- Powered Hydraulic Pump 2119010- 1

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Tyco Electronics Corporation

SAFETY PRECAUTIONS AVOID INJURY

Safeguards are designed into this application equipment to protect operators and maintenance personnel from

most hazards during equipment operation. However, certain safety precautions must be taken by the operator

and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application

equipment must be operated in a dry, dust--free environment. Do not operate equipment in a gaseous or

hazardous environment.

Carefully observe the following safety precautions before and during operation of the equipment:

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ALWAYS wear appropriate ear protection.

D

ALWAYS wear approved eye protection when operating powered equipment.

D

ALWAYS keep guard(s) in place during normal operation.

D

ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.

D

ALWAYS turn off the main power switch and disconnect electrical cord from the power source when

performing maintenance on the equipment.

D

NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.

D

NEVER insert hands into installed application equipment.

D

NEVER alter, modify, or misuse the application equipment.

TOOLING ASSISTANCE CENTER

CALL TOLL FREE 1- 800- 722- 1111

(CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)

The

Tooling Assistance Center

offers a means of providing technical assistance when required.

In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the

application equipment when problems arise which your maintenance personnel are unable to correct.

INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER

When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person

familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many

difficulties can be avoided in this manner.

When calling the Tooling Assistance Center, be ready with the following information:

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1. Customer name

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2. Customer address

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3. Person to contact (name, title, telephone number, and extension)

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4. Person calling

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5. Equipment number (and serial number if applicable)

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6. Product part number (and serial number if applicable)

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7. Urgency of request

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8. Nature of problem

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9. Description of inoperative component(s)

10. Additional information/comments that may be helpful

DANGER

Summary of Contents for 2119010- 1

Page 1: ...TY PRECAUTIONS 1 INTRODUCTION 3 2 SAFETY PRECAUTIONS 4 3 OPERATING PRECAUTIONS FOR THE PUMP 4 4 PREPARATION AND SETUP 5 4 1 Hydraulic Connections 5 4 2 Hand Controller Installation 5 4 3 Foot Controll...

Page 2: ...ts of the application equipment D NEVER insert hands into installed application equipment D NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 11...

Page 3: ...c Pump 2119010 1 is a portable air powered hydraulic pump used to power hydraulic crimping heads The pump comes with a male hydraulic coupler and a hydraulic pressure gage The hand or foot controllers...

Page 4: ...d correct function before each use Do not use machinery that is not in proper working order but repair or replace it as necessary S Replace worn or damaged safety decals S Do not modify the product S...

Page 5: ...non hardening thread sealant TEFLOND tape may also be used to seal hydraulic connections provided only one layer of tape is used Apply the tape carefully two threads back to prevent it from being pin...

Page 6: ...an be potentially hazardous Therefore D Hydraulic connections must be securely fastened before building pressure in the system D Release all system pressure before loosening any hydraulic connection i...

Page 7: ...he terminal or splice 4 Insert the stripped wire s into the wire barrel of the terminal or splice If possible insert the wires into both ends of a splice for the first crimp If the first crimp is made...

Page 8: ...5 Drain and clean the reservoir once more 6 Refill the reservoir with approved hydraulic fluid and replace the pump assembly with gasket on the reservoir and install the screws Torque the screws as f...

Page 9: ...ly should be set to produce the desired hydraulic pressure Pump will not build to maximum pressure no visible leakage 2 Pressure regulator improperly adjusted if so equipped 2 Adjust according to inst...

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