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TYAN Tank FT48 B5382, Service Manual

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TYAN Tank FT48 B5382 Service Manual Download Page 53

Chapter 3: Replacing Pre-installed Components

45

3.2

Disassembly Flowchart

The following flowchart outlines the disassembly procedure.

Note:  

The Transport FT48-B5382 should be always 

powered off before disassembly.

Rear Components

Chassis top cover

Mainboard

DIMMs

Heatsink/CPU assembly

PCI card

Mainboard

Front Components

FAN

PCBs

DVD-ROM

HDD Board

Control Board

Chassis top cover

Fan Board

Single/ Redundant power

Summary of Contents for Tank FT48 B5382

Page 1: ...Tank FT48 B5382 Service Engineer s Manual...

Page 2: ......

Page 3: ...s and or specifications at any time without notice In no event will TYAN be held liable for any direct or indirect incidental or consequential damage loss of use loss of data or other problem resultin...

Page 4: ...t into an outlet on a circuit different from that of the receiver Consult the dealer or an experienced radio television technician for help Notice for Canada This apparatus complies with the Class B l...

Page 5: ...Chapter 3 Covers removal and replacement procedures for pre installed components introduces the fan board LED control board SAS SATA backplane and provides tables for pin definition Appendix Describes...

Page 6: ...ow all warnings and cautions in this manual and on the unit case Do not push objects in the ventilation slots as they may touch high voltage components and result in shock and damage to the components...

Page 7: ...Internal View 17 Chapter 2 Chapter 2 Setting Up 2 1 Before You Begin 19 2 1 1 Work Area 19 2 1 2 Tools 19 2 1 3 Precautions 20 2 2 Installing Motherboard Components 21 2 2 1 Removing the Chassis Cove...

Page 8: ...54 3 8 Replacing the SAS SATA Backplane 55 3 8 1 M1211 SAS SATA Backplane Features 56 3 8 2 M1211 SAS SATA Backplane Connector Pin Definition 57 3 9 Replacing the LED Control Board 58 3 9 1 M1007 LED...

Page 9: ...TankTM FT48 B5382 not only empowers your company in today s demanding IT environment but also offers a smooth path for future application usage Externally accessible hot swap SAS SATAII hard drive bay...

Page 10: ...hapter 1 Overview 1 2 Product Model Model SupportedHDD type quantity Hot swappable Power supply B5382F48W8H SATA SATA2 8 Yes 700W single PSU B5382F48W8HR SATA SATA2 8 Yes 750W 2 1 redundant hot swap P...

Page 11: ...slot Seven expansion slots in total Back I O Ports 1 PS 2 mouse and keyboard port 1 15 pin VGA port 2 RJ 45 ports side by side 4 USB 2 0 ports side by side 1 9 pin Serial port Stacked Mic in Line in...

Page 12: ...CPU thermal voltage monitor support 2 pin chassis intrusion header Multiple 4 pin fan monitoring headers PECI circuit for Woodcrest and the processor thermal monitoring Infineon SLB9635 Trusted Platf...

Page 13: ...nents are present and undamaged 1 4 1 Box Contents Component Description Industry standard 4U chassis with eight HDD bays and three further 5 25 inch device bays Tyan Tempest i5000PW S5382 mother boar...

Page 14: ...pter 1 Overview M1014 FAN control board pre installed B5382FT48W8HR 750W 2 1 redundant hot swap PSU B5382FT48W8H 700W single PSU 3 system cooling fans pre installed 120 x 120 x 38 mm Component Descrip...

Page 15: ...e http www tyan com The Web site also provides information on other TYAN products plus FAQs compatibility lists BIOS settings and more 2 x CPU Heatsinks with Fans Barebone Manual Mainboard Manual TYAN...

Page 16: ...Overview HDD Screws FDD Cable Sliding Rail Kit Option Screws Small Brackets FDD Front Panel Security Tab including two screws Rail assembly 2 x Mounting Ears including six screws 1 x 1394 cable 1 x DV...

Page 17: ...1 System Front View and Front Panel See the diagram below for details of the front panel indicators and switches LAN2 LAN1 HDD IDE LED Power on USB ports Reset button Power button LED control panel DV...

Page 18: ...8H LAN1 port On board LAN0 LAN2 port On board LAN1 Power supply AC input Expansion slots USB ports Serial port COM 1 Stackedkeyboard and mouse ports From left to right Line out Line in Mic in VGA port...

Page 19: ...the FT48 B5382 two screw holes are available for you to secure the chassis lid with two screws By default the unit has no screws secured from the rear B5382F48W8HR Redundant power supply AC input Exp...

Page 20: ...lor Description FAN1 FAN2 FAN3 Green Fan is functioning normally Red Fan fails LED Color State Description Power LED Red On System is turned on Off No mains power HDD IDE LED Green Blinking Internal S...

Page 21: ...r OFF ON OFF SAS HDD fail reserved for SAS add on card No failure found LED Color State Description RJ45 NIC 1 Linkage Left Green On LAN linked Green Blinking LAN access Off No LAN accessed RJ45 NIC 1...

Page 22: ...14 Chapter 1 Overview 1 5 7 Motherboard Layout...

Page 23: ...ront Panel Header P25 USB Header 5 Pin x 1 P93 USB Header 5 Pin x 2 P12 P13 P92 P8 P9 Fan Connectors 4 Pin x 1 P94 CD IN 4 Pin x 1 P95 AUX IN 4 Pin x 1 P96 Intel High Definition Audio Digital Header E...

Page 24: ...16 Chapter 1 Overview 1 5 9 B5382 System Block Diagram...

Page 25: ...r cards 2 CPU0 CPU 1 sockets 3 System fans Right to left FAN1 2 3 4 Cradle for 5 25 inch devices 5 PCI PCI X PCI E slots 6 SAS ports 7 Floppy disk drive socket 8 IDE socket DVD ROM drive 9 SAS SATA ba...

Page 26: ...18 Chapter 1 Overview...

Page 27: ...s Use containers to keep small components separated Putting all small components in separate containers prevents them from becoming lost Adequate lighting and proper tools can prevent you from acciden...

Page 28: ...ing motherboard components IC chips connectors memory modules or leads The motherboard is pre installed in the system When removing the motherboard always place it on a grounded anti static surface un...

Page 29: ...Tank FT48 B5382 chassis cover This step is required before any other proce dures in this chapter can be undertaken 1 If the chassis lid is secured with two screws from the rear of the unit remove the...

Page 30: ...and Heatsinks This section describes how to install Intel Xeon processors and heatsinks on the FT48 B5382 motherboard 1 Locate the two CPU sockets on the motherboard 2 Take off the CPU protection cap...

Page 31: ...CPU in the socket as shown making sure that pin 1 is located correctly NOTE The CPU will only fit in the socket one way No force should be required to insert the CPU 6 Close the socket cover to lock t...

Page 32: ...with four screws as shown NOTE All heatsinks must be installed with fans facing the rear of the chassis to ensure efficient cooling 8 Attach the fan power cable to the CPU fan pin header on the mother...

Page 33: ...uctions in this section to install memory mod ules in your FT48 B5382 system 1 Locate the memory sockets on the memory riser cards 2 Rotate the four press brackets as shown to release the memory riser...

Page 34: ...slot NOTE Memory modules will fit in the slot only one way Ensure that the notches in the memory modules line up with the corresponding notches in the slots When inserted properly the memory slot loc...

Page 35: ...t the two memory riser cards into the socket as shown 7 Install the four supplied press brackets in the direction of the arrow shown to fix the memory riser card 8 Fasten the four press bracket screws...

Page 36: ...16 FullyBuffered DIMM Riser Socket 0 DIMM1 X X X X X X X X X DIMM2 X X X X X X DIMM3 X X X DIMM4 X X DIMM5 X X X X X X X X DIMM6 X X X X X X DIMM7 X X X DIMM8 X X FullyBuffered DIMM Riser Socket 1 DI...

Page 37: ...I X slots 2 x PCI E x16 slots 1 x PCI slot Follow the instructions in this section to install a PCI card in your system 1 Locate the PCI PCI X PCI E card slots on the mother board See System Internal...

Page 38: ...etting Up 3 Lift up the blanking plate 4 Insert a PCI PCI X PCI E card into a spare slot as shown making sure it is firmly seated 5 Secure the PCI PCI X PCI E card with the screw you removed from the...

Page 39: ...Installing Hard Drives The FT48 B5382 supports eight hot swappable SAS SATA hard drives The unit is shipped with eight hot swap bays and two SATA backplanes Hotswap HDD bays Bottom to top HDD1 HDD2 HD...

Page 40: ...instructions to install a hard drive 1 Press the release clip A and pull the release lever up to unlock the drive tray from the chassis B 2 Pull the empty drive tray from the chassis 3 Place a SAS SA...

Page 41: ...Chapter 2 Setting Up 33 4 Secure the hard drive in place using four HDD screws 5 Insert the drive tray back into the chassis and push the locking lever into place to secure it...

Page 42: ...Follow these instructions to install the second DVD ROM 1 Remove the FAN1 and FAN2 in the direction of the arrow from the chassis 2 Unfasten an empty drive bracket from the chassis in the direction o...

Page 43: ...Setting Up 35 4 Attach the two rails removed from the drive bracket to the DVD ROM with eight screws 5 Slide the DVD ROM into the chassis 6 Connect the power and DVD ROM cables to the rear of the DVD...

Page 44: ...tion Follow these instructions to install a floppy disk drive 1 Remove all the fans in the direction of the arrow from the chassis 2 Remove the two screws securing the fan cradle to the chassis 3 Remo...

Page 45: ...n empty drive bracket from the chassis in the direction of the arrow shown 5 Use a thin tool such as a flat screwdriver to pry open the front panel of the drive bracket as indicated 6 Remove the front...

Page 46: ...38 Chapter 2 Setting Up 7 Install the FDD front panel to the front of the bracket 8 Place a FDD in the drive bracket 9 Secure the FDD in place using four screws...

Page 47: ...k into the chassis 11 Connect one end of the supplied FDD cable and the power cable to the rear of the FDD A Pass the other end through the space behind the metal plate as shown below B 12 Connect the...

Page 48: ...to the larger foot section The small plastic tab on the round piece should fit into the curved slot on the other piece 2 Use a single screw through the center of the round section to fasten the foot a...

Page 49: ...41 2 7 Opening the Chassis Door 1 Insert the front door key packed in a bag in the acces sory box and rotate the key 90 degrees counterclock wise to unlock the door 2 Pull the door in the direction o...

Page 50: ...y Tab 1 Insert the supplied security tab into the security slot from the rear of the FT48 B5382 as shown below 2 Secure the security tab with two screws 3 Now you can lock the FT48 B5382 chassis with...

Page 51: ...into components and cause malfunctions Use containers to keep small components separated Putting all small components in separate containers keeps them from becoming lost Adequate lighting and proper...

Page 52: ...al body of any other grounded appliance Avoid touching motherboard components IC chips connectors memory modules and leads The motherboard is pre installed in the system When removing the motherboard...

Page 53: ...s the disassembly procedure Note The Transport FT48 B5382 should be always powered off before disassembly Rear Components Chassis top cover Mainboard DIMMs Heatsink CPU assembly PCI card Mainboard Fro...

Page 54: ...e the Tank FT48 B5382 chassis cover This step is required before any other proce dures in this chapter can be undertaken 1 Press the button on the release catch and lift the catch Slide the chassis li...

Page 55: ...ove the door 1 Pull out the four fixing bars locking the door assembly onto the server 2 Remove the door assembly from the four holes located on the lower edge of the server To replace the door assemb...

Page 56: ...Motherboard Cables Before replacing the motherboard or certain components remove cables connected to the motherboard Follow these instructions to remove all motherboard cabling 1 Disconnect all the p...

Page 57: ...s to replace the motherboard in your FT48 B5382 1 Remove the heatsinks and processors if installed 2 Remove the nine screws securing the motherboard to the chassis 3 Carefully lift the motherboard fro...

Page 58: ...the Cooling Fans The FT48 B5382 requires three chassis cooling fans Follow these instructions to replace a cooling fan 1 Remove the fan in the direction of the arrow from the chassis 2 Replace a new...

Page 59: ...radle first Refer to the first three steps given in 2 5 Installing the Floppy Disk Drive Option Then do the following 1 Locate the system fan connectors on the motherboard See Motherboard Layout on pa...

Page 60: ...ts to the fan control board 5 Remove the two fixing brackets as instructed for replacement of the fan control board 6 Remove the ten screws securing the fan board to the chassis 7 After replacement in...

Page 61: ...acing Pre installed Components 53 3 7 1 Fan Board Features FAN1 Connector FAN3 Connector FAN5 Connector J3 PWM Header FAN2 Connector J2 Big 4P Power Connector J1 Big 4P Power Connector FAN4 Connector...

Page 62: ...Each system fan connects to the fan board as listed below 1 FAN1 PWM 2 GND 3 FAN2 PWM 4 GND 5 FAN3 PWM 6 GND 7 FAN4 PWM 8 GND 9 FAN5 PWM 10 GND 11 FAN5 PWM 12 GND 13 FAN PWM INPUT 14 KEY PIN 15 MUTE...

Page 63: ...Floppy Disk Drive Option Then do the following 1 Remove all the SAS SATA hot swap HDD trays corresponding to the SAS SATA backplane to be replaced from the FT48 B5382 2 Disconnect all cables from the...

Page 64: ...Front View Rear View Top to bottom J1 J2 J3 J4 29 pin SAS SATA connectors Top to bottom J5 J6 J7 J8 Default Primary 7 pin connectors Top to bottom J9 J10 J11 J12 SAS solution only Secondary 7 pin con...

Page 65: ...nts 57 3 8 2 M1211 SAS SATA Backplane Connector Pin Definition For Hard Disk Fail LED Input J13 and J14 Big 4 pin Power Connector Pin Out 1 HDD AF 2 HDD AF 3 HDD BF 4 HDD BF 5 HDD CF 6 HDD CF 7 HDD DF...

Page 66: ...ontrol Board Follow these instructions to replace the LED control board 1 Remove the FAN1 in the direction of the arrow from the chassis 2 Remove all the cables from the LED control board 3 Unfasten t...

Page 67: ...ponents 59 4 Remove the three screws securing the LED control board to the bracket 5 Slide the LED control board from the bracket as shown 6 After replacement insert and secure the unit to the chassis...

Page 68: ...mponents 3 9 1 M1007 LED Control Board Features USB2 USB1 Reserved Function Power LED Reserved Function HDD Access LED LAN1 LED LAN2 LED Reserved Function Reserved Function Reset Switch Power Switch J...

Page 69: ...VCC 5V 2 VCC 5V 3 USB1 4 USB0 5 USB1 6 USB0 7 GND 8 GND 9 KEY PIN 10 GND 1 HD_LED 2 HD_LED 3 RESET 4 RESET 5 PW_LED 6 PW_LED 7 WLED 8 WLED 9 ICH_SMBDAT 10 ICH_SMBCLK 11 EXT_INT 12 VOLTAGES 13 V5SB 14...

Page 70: ...ese instructions to replace the DVD ROM 1 Remove the FAN1 and FAN2 in the direction of the arrow from the chassis 1 Remove the power and DVD ROM cables from the rear of the DVD ROM drive 2 Unfasten th...

Page 71: ...pter 3 Replacing Pre installed Components 63 3 Remove the eight screws securing the two DVD ROM rails to the drive 4 After replacement insert the unit to the chassis following the above steps in rever...

Page 72: ...er Supply To replace the power supply follow these instructions 1 Unplug the power cable from the faulty power supply 2 Remove the three screws that secure the power supply to the chassis 3 Remove the...

Page 73: ...replacement place and secure the unit into the chassis following the above steps in reverse 3 11 2 Redundant Power Supply If the 2 1 redundant power supply is fitted any of the three units can be hot...

Page 74: ...Release the redundant power supply by turning thumb screw clockwise 3 Press the latch and the handle together as shown 4 Pull out the power supply unit as shown 5 Place the unit with the new power sup...

Page 75: ...mode to control fan speed F1 Help Select Item Change Values F9 Setup Defaults Esc Exit Select Menu Enter Select X Sub Menu F10 Previous Values PhoenixBIOS Setup Utility Advanced CPU0 Temperature xxx C...

Page 76: ...e xxx C PCI Temperature xxx C Front Temperature xxx C CPU0 Fan Fan0 xxxx RPM CPU1 Fan Fan1 xxxx RPM Rear Fan Fan3 xxxx RPM Front Fan Fan2 xxxx RPM PCI Area Fan Fan4 xxxx RPM CPU0 Vcore voltage xxxx V...

Page 77: ...rd J8 HDD1 SAS1 J7 HDD2 SAS2 J6 HDD3 SAS3 J5 HDD4 SAS4 M1211 SAS SATA Backplane 2 Connects to Motherboard J8 HDD5 SAS5 8 J7 HDD6 J6 HDD7 J5 HDD8 Table 2 System Fan to Motherboard System Fan Connects t...

Page 78: ...SATA Backplane 2 P11 4 pin power cable J13 P10 4 pin power cable J14 Table 5 Power Supply to FAN Board Power Supply Connects to M1014 FAN Board P13 4 pin power cable J1 P12 4 pin power cable J2 Table...

Page 79: ...oard Connects to Motherboard USB connector P93 Front panel header JP16 JP31 JP32 Table 9 DVD ROM Cable to Motherboard DVD ROM Connects to Motherboard DVD ROM 1 IDE DVD ROM 2 option IDE Table 10 FDD Ca...

Page 80: ...o any PCI slot in your FT48 B5382 sys tem 1 Secure M3291 on a PCI bracket as shown 2 Connect the following cables to M3291 as shown a 2x25 pin SMDC cable to M3291 J1 connector b 2x5 pin serial cable t...

Page 81: ...73 4 Lift up the blanking plate 5 Connect the other end of SMDC cable and serial cable to the SMDC connector J79 and COM header J88 on the motherboard 6 Place the SMDC card in the PCI slot as shown...

Page 82: ...Secure the PCI bracket with the screw you removed from the blanking plate Cable Connection Table SMDC Card M3291 Connects to Motherboard J1 connector J79 SMDC connector J2 COM port J88 COM port pin he...

Page 83: ...t position first Follow the steps as instructed below 1 Remove all the fans and the fan cradle first Refer to the first three steps given in 2 5 Installing the Floppy Disk Drive Option 2 Disconnect al...

Page 84: ...76 4 Slide all the drives or the brackets out of the chassis 5 Slide all the drives or the brackets back into the chassis vertically 6 Replace all the cables to the devices as shown...

Page 85: ...move the front bezel from the door assembly and rotate it 90 degrees counterclockwise as shown 8 Fit the front bezel back into position 9 Now all the drives and the front bezel are in the rackmount po...

Page 86: ...ws Kit x 3 Follow these instructions to mount the FT48 B5382 into an industry standard 19 rack NOTE Before mounting the Tank FT48 B5382 in a rack ensure that all internal components have been installe...

Page 87: ...r to reveal the rail mounting screwholes beneath 2 Screw the mounting ears to each side of the FT48 B5382 as shown using three M4 L5 screws C from the supplied screws kit 3 Draw out the inner rails fr...

Page 88: ...brackets in the rack 5 Adjust the outer rails to fit the length of the rack the distance measured in step 4 The sliding brackets have long slits to allow them to be fixed to the other part of the rai...

Page 89: ...81 7 Secure the outer rails to the rack using four M6 screws B for each side Secure the mounting brackets from outside not inside of the rack...

Page 90: ...82 Rackmounting the Server 8 Draw out the middle rail to the latch position 9 Lift the unit and then insert the inner slide rails into the middle rails 10 Push the unit in and press the latch key...

Page 91: ...mall brackets A and M6 screws B Notes When the rails are extended they will lock To shorten the rails again you will need to operate the release mechanism in each rail To avoid injury it is strongly r...

Page 92: ...s TYAN s website www tyan com provides easy to access resources such as in depth Linux Online Support sections with downloadable Linux drivers and comprehensive compatibility reports for chassis memor...

Page 93: ...es not cover damages incurred during shipping or failure due to the alteration mis use abuse or improper maintenance of products NOTE A receipt or copy of your invoice marked with the date of purchase...

Page 94: ...86...

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