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A064SPO29991407

P . 1

INDEX

BEFORE YOU BEGIN

P.1

PARTS LIST

P.2

SAFETY   PRECAUTIONS

P.11

BEFORE  YOU  BEGIN

ASSEMBLY

P.3-10

Check all parts.  If  you find any defective or missing parts contact your  local dealer.  Please DRY FIT

and check for defects for all parts that  will require CA or Epoxy  for final  assembly.  Any parts  you

find to be defective after the gluing process may be difficult to remove for warranty replacement.  The

manufacturer will replace any defective parts, but will not extend to the parts that are good before 

gluing to defective parts during assembly.  Warranty will not cover any parts modified by customer.

Read through the manual before you begin, so you will  have an overall idea of what to do.

Symbols used throughout this instruction manual comprise of the following : -

1
2

3

3mm

Do not overlook this symbol!

Cut off shaded portion.

Peel off shaded portion

covering film.

Pay close attention here!

Pierce the shaded portion

covering film.

Must be purchased separately!

Drill holes with the specified

diameter (here:  3mm).

Ensure smooth non-binding

movement while assembling.

Apply instant glue

(C.A.glue,  super glue.)

Assemble left and right

sides the same way.

Apply epoxy glue. 

Applythreadlocker

Warning!

Summary of Contents for Zero Fighter 60S

Page 1: ...uction manual at hand for quick reference Specifications are subject to change without notice 0 60 0 75 cu in displacement 2 stroke Requires 6 channel radio w 6 standard servos and 1 low profile retract servo Zero Fighter 60S INSTRUCTION MANUAL 60 0 in 1520 mm 635 sq in 41 0 sq dm 7 5 lbs 3400 g 45 5 in 1150 mm Wing Span Wing Area Flying Weight Fuselage Length Specifications FACTORY PRE FABRICATED...

Page 2: ... that are good before gluing to defective parts during assembly Warranty will not cover any parts modified by customer Read through the manual before you begin so you will have an overall idea of what to do Symbols used throughout this instruction manual comprise of the following 1 2 3 3mm Do not overlook this symbol Cut off shaded portion Peel off shaded portion covering film Pay close attention ...

Page 3: ...IDE TAPE 40x100mm 1 pc 12 ENGINE MOUNT PL5111070 1 set SOCKET HEAD SCREW M4x25mm 4 pcs WASHER d4xD9mm 4 pcs 13 SOCKET HEAD SCREW M4x30mm 4 pcs WASHER d4xD9mm 8 pcs M4 NUT 8 pcs THROTTLE PUSHWIRE Ø1 2x300mm 1 pc PLASTIC TUBE d2XD3x200mm 1 pc 14 COWLING 1 pc TRANSPARENT 3D TEMPLATE 1 pc SCREW PA3x12mm 4 pcs SCREW PM3x8mm 4 pcs WASHER d3xD7mm 8 pcs M3 NYLON INSERT LOCK NUT 4 pcs ALUMINUM PLATE 1 5x10...

Page 4: ... covering film Aileron Servo Lead RetractableLangingGear 2 3mm Set Screw 3mm Set Screw 4 1mm Collar 2 2 P 3 Main Wing 1 KA3x14mm Screw 8 KA3x14mm PWA2x8mm Screw 8 PWA2x8mm Aileron Servo 3 Bottom View Bottom View Pre glued 1mm 1mm Bottom View ...

Page 5: ...ead to Aileron Servo Aileron Servo 4 PB2x12mm Screw PB2x16mm Screw 2 4 P 4 Ø1mm pilot holes for The World Models tri horn are pre drilled Please look for pin hole marks at under side of control surfaces Bottom View Please apply glue to all surfaces of wing Joiner TWM PL8210010 CLEVIS WRENCH Tri Horn M3x14mm Fuel Tube Ø6x5mm Clevis PB2x16mm PB2x12mm Pushrod Ø1 8x90mm 1mm Straper Fuel Tube 6x5mm Ø W...

Page 6: ...lap Servo 7 P 5 TWM PL8210010 CLEVIS WRENCH Drop Tank Setup 8 Peel off shaded portion covering film 5LQJ Ɏ PP Plywood 2x8x20mm 1 5mm Bottom View G PP Washer 4 Completed Main Wing Drop Tank 0 PP 0 1XW G PP Washer G PP Washer 2 2 0 PPSocketHeadScrew M2 Nut ...

Page 7: ...ew PA3x12mm C C C C 2mm 1mm Pre glued Fuel Tank 11 380cc UP Stabilizer Elevator 9 A A A A Pre glued Stabilizer Main Wing B B B B Temporary install the main wing adjust leveling of the stabilizer to make it as parallel to the main wing as possible Pre glued Cable Tie 1 5x5x400mm Double side Tape 40x100mm Completed ...

Page 8: ...ngine position Spinner 62mm Fire Wall 115mm 4 53 in M4 Nut d4xD9mm Washer 3mm 4mm M4x30mmSocketHeadScrew Cowling 14 PM3x8mm Screw d3xD7mm Washer 4 8 4 4 PA3x12 Screw M3NylonInsertLockNut PA3x12mm Aluminum Plate Nylon Insert Lock Nut PM3x8mm d3xD7mm 1mm 2 5mm Fuel Filler PL8110030 Engine Mount 12 M4x25mmSocketHeadScrew d4xD9mm Washer 4 4 Blind nuts are off centered to keep the spinner at the fusela...

Page 9: ...ushrod 17 PB2x16mm Screw 6 Peel off shaded portion covering film Bottom View Ø1mm pilot holes for The World Models tri horn are pre drilled Please look for pin hole marks at under side of control surfaces TWM PL8210010 CLEVIS WRENCH Tri Horn M3x9mm Fuel Tube Ø6x5mm Clevis PB2x16mm Pushrod Ø1 8x655mm Canopy 15 PWA2 3x8mm Screw PA2x6mm Screw d1 5xD6 5mmSiliconGrommet 4 4 2 Apply double sided tape Si...

Page 10: ...tle Servo Rudder Servo Elevator Servo Radio Equipment 19 Straper Fuel Tube Fuel Tube Front Install Sponge for inserting Battery and Receiver Straper 1mm Charge Receptacles KP0041300 Elevator Servo Pushrod Connector KM2x8mm M2Nut Elevator Pushrod Ø1 8x80mm J1 J2 J1 Pushrod Ø1 8x80mm J2 Pushrod Ø1 8x655mm Servo Set 18 3x3mm Set Screw M2 Nut Linkage Connector 3 3 3 6 2mm Washer Throttle Pushwire Plea...

Page 11: ...n in the diagrams Control Trows 22 Elevator Rudder Flap Aileron 25mm 25mm 50mm 50mm 20mm 12mm 12mm Adjust the control throws as shown in the diagram These throws are good for general flying You can adjust according to your personal preference Main Wing 20 2 2 M4x35mmSocketHeadScrew d4x15mm Washer M4x35mm d4x15mm ...

Page 12: ...n with lower temperature setting and gradually raise the temperature until the wrinkles are gone Too hot an iron may damage the covering Don t use hot iron near the seams or edges hot iron will melt the glue and shrink the covering at the same time causing the seams to pull away Check and re tighten up all factory assembled screws use thread locker if necessary Important Safety Precautions P 11 Wa...

Page 13: ...ding product news and free upgrade parts when applicable Please fill in the following and send to AirBorne Models 4749 K Bennett Drive Livermore CA 94551 USA 1 Name ______________________________________________ 2 Address ____________________________________________ 3 Phone ____________________ E mail __________________ 4 Model ______________________________________________ Wing QC __________ Fuse...

Page 14: ...ce of the actual cutting of the pre painted cowling Usage of the transparent 3D template Simply cut the transparent 3D template to fit your engine and exhaust pipe then slide onto the actual cowling and use as template to mark the openings required for final cutting 1 2 3 4 ...

Page 15: ...t Fuel Filler Code No Size Package PL8110030 15 x 22 x 49mm 1 x 1 pc Charge Receptacles Code No Size Package KP0041300 180mm Y Cord Code No Size Package KW0021800 180mm 1 pc Speed 0 17 sec 60 4 8V 0 14 sec 60 6 0V Torque 3 2kg cm 44 8 oz in 4 8V 4 1kg cm 57 4 oz in 6 0V Size 40 6 x 20 x 37mm 1 60 x 0 79 x 1 46 in Weight 39 4 g 1 39 oz Code No SV4031 Special tool for clevis installation Suitable fo...

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