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Usage of the transparent 3D template

This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.

Simply cut the transparent 3D template to fit your engine and 
exhaust pipe, then slide onto the actual cowling and use as 
template to mark the openings required for final cutting.

Summary of Contents for Ultimate-40S

Page 1: ...t familiar with this kind of engine powered precision model Operating this model without prior preparation may cause injuries Remember safety is the most important thing Always keep this instruction manual at hand for quick reference 0 48 cu in displacement 4 stroke 0 56 R s 4 radiow 3standardservos and1miniservo equire channel Specifications are subject to change without notice 0 40 0 46 cu in di...

Page 2: ...ified by customer INDEX BEFORE YOU BEGIN PARTS LIST ASSEMBLY SAFETY PRECAUTIONS P 1 P 2 P 11 BEFORE YOU BEGIN Read through the manual before you begin so you will have an overall idea of what to do Symbols used throughout this instruction manual comprise of the following 1 2 3 3mm Do not overlook this symbol Cut off shaded portion Peel off shaded portion covering film Pay close attention here Pier...

Page 3: ... PL5111050 1 set SOCKET HEAD SCREW M4x25mm 4 pcs WASHER d4xD9mm 4 pcs 12 FUELTANK 260cc 1 set BALSA10x10x112 5mm For Fuel Tank Position Fixing 1 pc 13 LINKAGE CONNECTOR 2 1mm 1 set 14 SOCKET HEAD SCREW M3x25mm 4 pcs WASHER d3xD7mm 8 pcs M3 NUT 8 pcs THROTTLE PUSHWIRE Ø1 2x290mm 1 set PLASTIC TUBE d2xD3x200mm 1 set 15 PUSHROD CONECTOR 1 set PUSHROD Ø1 8x95mm For Elevator Servo 1 pc PLYWOOD 3x100x10...

Page 4: ... y i n s t a n t t y p e C A g l u e t o b o t h s i d e s o f e a c h h i n g e Ring Plywood 5x28x48mm Aileron Servo Lower 3 Straper Fuel Tube Ø6x5mm Clevis Pushrod Ø1 8x70mm Completed Completed CABANE MOUNT CABANE MOUNT 1mm TWM PL8210010 CLEVIS WRENCH ...

Page 5: ... Bottom View Completed Apply instant type CA glue to both sides of each hinge A A A A C C C C Stabilizer Main Wing B B B B Temporary install the main wing adjust leveling of the stabilizer to make it as parallel to the main wing as possible Apply instant type CA glue to both sides of each hinge Completed CABANE MOUNT CABANE MOUNT ...

Page 6: ... surfaces Bottom View Bottom View 8 Elevator Pushrod PB2x12mm Screw 4 Ø1mm pilot holes for World Models tri horn are pre drilled Please look for pin hole marks at under side of control surfaces Bottom View 120mm 46mm 90mm 28mm 2 2mm PB2x12mm Screw 2 TWM PL8210010 CLEVIS WRENCH PB2x12mm Fuel Tube d2xD4x4mm Pushrod Ø1 8x440mm Clevis Horn Horn PB2x12mm Fuel Tube d2xD4x4mm Clevis Pushrod Ø1 8x550mm TW...

Page 7: ...s M4x 25mm SocketHeadScrew M4x 25mm SocketHeadScrew Mx 35mm d4xD9mm Washer M4 Nut M3x3mm Set Screw 4 1mm Collar Plate 1mm Completed 1mm d3 x D7mm Washer PA2 6 x 6mm M3x16mm Socket Head Screw M4 Nut 4 1mm Collar 3 2 d4xD9mm Washer 4 2 4 M4x35mmSocket Head Screw PA2 6x6mm Screw 4 4 d3xD7mm Washer d3xD7mm Washer Fuel Tank 260cc Install Balsa 10x10x112 5mm For Fuel Tank Position Fixing Fuel Tank 260cc...

Page 8: ...stic Tube d2xD3x200mm 115mm 4 5 in Installed Engine Position d3xD7mm Washer Servo Set 13 1 1 3x3mm Set Screw Linkage Connector M2 Nut 2mm Washer 1 2 Please refer to the attached sheet for linkage connector installation Throttle Pushwire Throttle Servo 2mm 2mm Washer M2 Nut 2mm Washer Included with the radio Set 3x3mm Set Screw ...

Page 9: ...on Grommet 4 Pilot 15 Radio Equipment Spinner Ø57mm d1 5xD6 5mm Silicon Grommet PWA2 3x8mm d1 5xD6 5mm Silicon Grommet PWA2 6x12mm Apply double sided tape Install and arrange the servo as shown in the diagram Decals 1 5mm 1 5mm Please refer to the attached sheet for usage of the transparent 3D template First insert the grommet to the cowling then apply screw J1 J2 J2 Pushrod Ø1 8x440 J1 Pushrod Ø1...

Page 10: ...er wing cabane mounts With the wing incidence angle template still in place position the side cabanes mark and drill the side cabane mounts and fasten with PM3x12mm screw and nut M3 Nylon Insert Lock Nut 10 2 PM2x8mm Screw Pierce the two pre drill holes at upper wing center line and fasten the center cabanes with PM3x20mm PM3x30mm screw and nut With the lower wing fastened to the fuselage insert t...

Page 11: ... F F F F G G G G E E A A PB2x12mm Fuel Tube Ø6x5mm Clevis Clevis Horn Horn Pushrod Ø1 8x145mm Main Wing Upper Main Wing Lower Ø1mm pilot holes for World Models tri horn are pre drilled Please look for pin hole marks at under side of control surfaces PB2x12mm Screw 8 ...

Page 12: ...it is very dangerous to fly a badly pre adjusted aircraft is specially designed to be powered by engine using a more powerful engine does not mean better performance In fact over powered engine may cause severe damage and injuries Make sure the air field is spacious never fly the plane too close to people and never get too close to a running propeller If you find wrinkles on the covering as a resu...

Page 13: ... on wing and fuselage 5 Date of Purchase 6 Store Name Please call AirBorne Models at 925 371 0922 for any assistance in filling this form Thank you very much for purchasing our product LINKAGE CONNECTOR HW7111050 HW7111060 After fastening the round nut make sure that the linkage connector can rotate freely Drill 2mm hole at servo horn Insert linkage connector into servo horn Make sure shoulder of ...

Page 14: ... template is used for position guidance of the actual cutting of the pre painted cowling Simply cut the transparent 3D template to fit your engine and exhaust pipe then slide onto the actual cowling and use as template to mark the openings required for final cutting ...

Page 15: ...ackage Code No Size Package Code No Size Package Code No Size Package Code No Size Package Code No SV4031 KP0041300 Special tool for clevis installation Suitable for standard and small EP clevis Large Clevis Small Clevis 180mm Extension ...

Page 16: ...anufacturing Co LTD www theworldmodels com Wa r b i r d s S c a l e S p o r t s T r a i n e r Du c t e dF a n Pa t t e r n F u n f l y E l e c t r i c Gl i d e r Bo a t A c c e s s o r i e s Co v e r i n g L i g h t e x T o u g h l o n ...

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