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69
Twin Disc, Incorporated
Troubleshooting
Marine Transmission Service Manual #1020667
Table. 8. Troubleshooting Chart (continued)
Symptom
Cau se
Remedy
3.
High main oil pressure.
3-1
Regulating valve stuck.
3-1
Remove and clean
regulating valve.
3-2
Improperly shimmed.
3-2
Shim as required.
3-3
Lube relief valve
malfunction.
3-3
Inspect, repair or replace
parts as necessary.
4.
High temperature.
4-1
Improper oil level.
4-1
Check and fill (or drain)
with proper oil to the
correct level.
4-2
Faulty heat exchanger
4-2
Inspect, repair, or replace
heat exchanger.
4-3
Clutches slipping
4-3
Check clutch apply oil
pressure. If pressure is
normal, remove,
disassemble, and repair
slipping clutch.
4-4
Bearing failure.
4-4
O verhaul marine
transmission.
4-5
Air leak on suction side of
pump.
4-5
Inspect and correct
cause of suction leak.
4-6
Control valve malfunction
4-6
Inspect, repair, or replace
control valve.
5.
Excessive Noise
5-1
Bearing failure.
5-1
O verhaul marine
transmission.
5-2
Worn or damaged input
coupling.
5-2
Remove marine
transmission. Replace a
worn or damaged
coupling.
5-3
Excessive torsional
vibration.
5-3
Select proper torsional
coupling.
5-4
Worn or damaged gears.
5-4
O verhaul marine
transmission.
5-5
Improper alignment.
5-5
Check alignment of
engine and transmission
output flange to propeller
shaft. Correct as
necessary.
5-6
Damaged propeller.
5-6
Repair propeller.
5-7
Misfiring engine.
5-7
Repair engine.
Symptom
Cau se
Remedy
3.
High main oil pressure.
3-1
Regulating valve stuck.
3-1
Remove and clean
regulating valve.
3-2
Improperly shimmed.
3-2
Shim as required.
3-3
Lube relief valve
malfunction.
3-3
Inspect, repair or replace
parts as necessary.
4.
High temperature.
4-1
Improper oil level.
4-1
Check and fill (or drain)
with proper oil to the
correct level.
4-2
Faulty heat exchanger
4-2
Inspect, repair, or replace
heat exchanger.
4-3
Clutches slipping
4-3
Check clutch apply oil
pressure. If pressure is
normal, remove,
disassemble, and repair
slipping clutch.
4-4
Bearing failure.
4-4
O verhaul marine
transmission.
4-5
Air leak on suction side of
pump.
4-5
Inspect and correct
cause of suction leak.
4-6
Control valve malfunction
4-6
Inspect, repair, or replace
control valve.
5.
Excessive Noise
5-1
Bearing failure.
5-1
O verhaul marine
transmission.
5-2
Worn or damaged input
coupling.
5-2
Remove marine
transmission. Replace a
worn or damaged
coupling.
5-3
Excessive torsional
vibration.
5-3
Select proper torsional
coupling.
5-4
Worn or damaged gears.
5-4
O verhaul marine
transmission.
5-5
Improper alignment.
5-5
Check alignment of
engine and transmission
output flange to propeller
shaft. Correct as
necessary.
5-6
Damaged propeller.
5-6
Repair propeller.
5-7
Misfiring engine.
5-7
Repair engine.
Summary of Contents for MG-5170DC
Page 3: ...Document Number 1020667 July 2002 Marine Transmission Service Manual ...
Page 4: ......
Page 108: ...108 Twin Disc Incorporated Disassembly Marine Transmission Service Manual 1020667 ...
Page 114: ...114 Twin Disc Incorporated Cleaning and Inspection Marine Transmission Service Manual 1020667 ...
Page 166: ...166 Twin Disc Incorporated Assembly Marine Transmission Service Manual 1020667 ...
Page 205: ......
Page 206: ...206 Twin Disc Incorporated Special Tools Marine Transmission Service Manual 1020667 Notes ...
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Page 208: ...208 Twin Disc Incorporated Special Tools Marine Transmission Service Manual 1020667 Notes ...
Page 224: ...224 Twin Disc Incorporated Illustrations Marine Transmission Service Manual 1020667 Notes ...
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Page 226: ...226 Twin Disc Incorporated Illustrations Marine Transmission Service Manual 1020667 Notes ...
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Page 228: ...228 Twin Disc Incorporated Illustrations Marine Transmission Service Manual 1020667 Notes ...
Page 230: ...230 Twin Disc Incorporated Engineering Drawings Marine Transmission Service Manual 1020667 ...
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Page 247: ...CAUTION ...
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