twin busch TW X-11 Installation, Operation, And Parts Manual Download Page 35

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TWIN BUSCH GMBH

Technical changes for purposes of a technical advancement as well as deviation in colour, errors and printing mistakes are reserved.

Summary of Contents for TW X-11

Page 1: ......

Page 2: ...utions 3 3 Warnings 4 4 Technical Data 4 5 Transport 5 6 Unpacking 5 7 Workplace 5 8 Assembly instructions 6 9 9 Controls 10 10 Function test 10 11 Tyre fitting Instructions 11 13 11 1 Loosening the tyre bead 11 2 Locking the rim 11 3 Demounting the tyre 11 4 Mounting the tyre 12 Inflating the tyre 14 15 13 Storage 16 14 Maintenance 16 17 15 Trouble shooting 18 16 Diagrams 19 17 Spare parts 20 34 ...

Page 3: ...oval and fitting of tyres under no circumstances should you use this machine for any other purpose The manufacture will not accept any responsibility for damage or injury caused by misuse 2 Safety precautions Only qualified personnel are allowed to operate the TW X11 tyre fitting machine If the machine is damaged or needs parts replaced work should be stopped immediately For advice and repairs ple...

Page 4: ...s The TW X 11 is equipped with a mechanical protection against over inflating Tyres and rims should always have the same sizes and have no signs of damage Over inflation can lead to explosions which can cause serious injury or even death Take care when inflating tyres not to trap fingers 4 Technical Data Technical Data TW X 11 Rim diameter outer 12 26 Rim diameter inner 14 28 Wheel max 45 1143 mm ...

Page 5: ...arts for assembly see pack list are available Should any parts be missing or damaged don t hesitate to contact the manufacture or dealer 7 Required work space Choose the designated work place for the TW X 11 according to the safety regulations The power and air supply should be connected according to the instructions The work place should be dry and the floor level to mount the machine and a dista...

Page 6: ...colour errors and printing mistakes are reserved 6 A Mounting arm lock J Tyre lever holder B Swing arm K Rubber protection C Mounting head L Bead press D Main post M Tyre press E Wheel clamp N Cylinder F Turntable G Turntable pedal H Wheel clamp pedal I Bead breaker pedal A D C E H I J K L M N B F G ...

Page 7: ...ses of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 7 8 Assembly Unpack the machine and check all delivered parts Mount the main column Remove the safety clamp and fit the cover spring and cap ...

Page 8: ...nical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 8 Mount the help arm and cylinder tighten the allen screws Fit the air hoses as in the picture ...

Page 9: ...carried out by a qualified electrician The machine must be fitted with a 400V 16 A CEE or 230V CEE 7 4 plug The manufacture will take no responsibility through disregard to the manual Warning Warning stickers should be kept clean and replaced when unreadable or damaged The machine should not be used when the stickers are missing Do not obstruct the stickers they should be readable at all times Fit...

Page 10: ... that all connections are correct and working Press the turntable pedal and check that it turns in both directions Hold the bead breaker lever move the shoe over the tyre approx 10 mm from the rim and press the pedal Press the wheel clamp pedal to open and close the claws release to hold position Open the column locking lever anti clockwise and the hexagonal column unlocks move the arm into positi...

Page 11: ...yre by removing the valve core before trying to press off the tyre Open the arm with the lever by hand and roll the wheel in up to the desired point Press the rim against the rubber support on the machine and place the shoe Fig 7 10mm away from the rim Press the bead pedal and the shoe will press against the tyre repeat this action in various positions on both sides of the wheel until the tyre is ...

Page 12: ...head and pull the tyre over the mounting head See Fig 7 8 Attention With spoked rims there is a danger of damaging the rim please use the plastic mounting head available as accessories Caution If the wheel is fitted with an inner tube it is recommended to place the valve approximately 10 cm to the left of the mounting head to avoid damage to the tube Hold the tyre lever in position Fig 8 and press...

Page 13: ...ate the tyre with appropriate paste Clamp the rim if it was removed Turn the valve to the top position next to the mounting head Place the tyre according to the markings in the right direction of rotation over the rim Adjust the mounting head as in description 13 3 Be careful not to trap fingers when mounting tyres keep hands away from the rim when turning the wheel Place the tyre over the front s...

Page 14: ... damaged The tyre pressure is over the maximum manufactures recommendation Inflating the tyre Remove the valve cap and take out the valve core Hold and push the nozzle clamp over the valve completely and release the clamp Pump the tyre up to approximately 3 bar to ensure that the tyre is properly seated and sealed not forgetting to constantly check the pressure to avoid over inflating Check that t...

Page 15: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 15 ...

Page 16: ...l Keeping your TW X 11 in good working order will save expensive repairs and prevent injury Always keep your working area clean and free from dust Check the hexagonal column for movement and keep well lubricated Check the assistant arms for movement and lubricate regularly Check the turntable and claws daily Clean and lubricate Clean and lubricate all moving parts weekly Check the oil level in the...

Page 17: ...vancement as well as deviation in colour errors and printing mistakes are reserved 17 The lever on the hexagonal column can be adjusted as follows Lift the plastic cover Adjust the bolt to the desired position Tighten the nut Abb 18 Fig 16 Fig 17 Fig 15 Abbildung 18 ...

Page 18: ...ble does not turn Motor is defect drive belt is loose or damaged Replace defect parts Adjust belt The claws are not locking Leakage in air system Check connections Cylinder is defect Replace defect parts The mounting head is touching the rim Wrong setting on the adjustment plate Adjust tighten screws The bead breaker does not return to start position Pedal spring is broken blocked silencer valve R...

Page 19: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 19 Circuit diagram Pneumatic Plan ...

Page 20: ...egscheibeØ6 14 1 2 TWX 01 6 Outer hex boltM8 x 25 Sechskant schraubeM8 x 25 TWX 01 7 Inner hex boltM8 x 20 Innensechskant schraubeM8 x 20 TWX 01 8 Flat washerØ6 14 1 2 UnterlegscheibeØ6 14 1 2 TWX 01 200 9 Rubber footbuffer Gummifuß TWX 01 200 10 Bead breakerbuffer Felgenanschlag Gummi TWX 01 11 Grounding screwM6 x 40 ErdungsschraubeM6 x 40 TWX 01 12 Lifting lever Montageeisen TWX 01 200 14 Bead b...

Page 21: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 21 36 119 167 163 165 166 137 136 105 104 103 ...

Page 22: ... Gummi TWX 01 135 3 Complete mount demount head Montagekopf TWX 01 136 Mount demounthead flat washer Unterlegscheibe TWX 01 137 Outer hex boltM10 x 25 Außensechskant schraubeM10 x 25 TWX 01 200 138 Mount demounthead pulley Rolle v Montagekopf TWX 01 200 139 Mount demounthead 3 MontagekopfVariante 3 TWX 01 200 140 Hex round pin Achse Stift f Rolle TWX 01 141 Hex socket headboltM12 x 16 Innensechska...

Page 23: ...H Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 23 206 207 205 208 202 226 225 234 235 230 229 227 232 216 217 219 215 211 212 218 ...

Page 24: ...WX 01 218 Teeth lockingwasherØ12 x 20 5 x 1 Zahnsicherungs schraubeØ12 x 20 5 x 1 TWX 01 221 237 Complete squareturntable615 Anlenkung komplett TWX 01 219 Flat washerØ12 x 30 x 3 UnterlegscheibeØ12 x 30 x 3 TWX 01 200 220 Connection rodnut Mutter TWX 01 221 221 Jaw slide guidewithout pin Gleitführung ohneZylinderanlenkung TWX 01 221 222 Threadedconnection rod393 Bolzen TWX 01 221 223 Clamping cyli...

Page 25: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 25 ...

Page 26: ...uide belt Führungsband TWX 01 200 370 Bead breakershovel protectioncover optional Abdrückschaufel Schutzabdeckung optional TWX 01 200 13 Bead breakerarm spring AbdrückarmFeder TWX 01 319 Spring washerØ14 FederscheibeØ14 TWX 01 320 Snap ringØ16 SicherungsringØ16 TWX 01 321 Flat washer Unterlegscheibe TWX 01 200 321 O sealØ173 4 x 5 3 O DichtungØ173 4 x 5 3 TWX 01 200 322 Bead breakerarm 200 Abdrück...

Page 27: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 27 ...

Page 28: ...0 424 Reverse switchcover UmkehrschalterAbdeckung TWX 01 425 NutM4 MutterM4 TWX 01 200 426 Reverse switch Umkehrschalter TWX 01 427 Hex socket headboltM6 x 20 Innensechskant schraubeM6 x 20 TWX 01 428 Flat washerØ6 x 12 x 1 UnterlegscheibeØ6 x 12 x 1 TWX 01 429 Flat washerØ4 UnterlegscheibeØ4 TWX 01 430 Cross round headscrewM4 16 Rundkopfschraubemit KreuzschlitzM4 16 TWX 01 200 431 Reverse switchh...

Page 29: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 29 ...

Page 30: ...chneckenrad TWX 01 200 511 Worm gear shaftspacer Schneckenrad welleAbstandshalter TWX 01 512 Outer hex boltM10 x 55 Außensechskant schraubeM10 x 55 TWX 01 513 Spring washerØ10 FederscheibeØ10 TWX 01 200 514 Pin 6 x 20 Stift6 x 20 TWX 01 515 Flat washerØ10 20 2 UnterlegscheibeØ10 20 2 TWX 01 516 Hex socket headboltM6 x 20 Innensechskant schraubeM6 x 20 TWX 01 517 Flat washerØ6 14 1 2 Unterlegscheib...

Page 31: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 31 ...

Page 32: ...UnterlegscheibeØ8 x 30 x 3 TWX 01 607 80 Capacitor 80μf 110V Kondensator 80μf 110V TWX 01 607 50 Capacitor 50μf 220V Kondensator 50μf 220V TWX 01 608 Flat washerØ10 x 20 x 2 UnterlegscheibeØ10 x 20 x 2 TWX 01 609 Spring washerØ10 FederscheibeØ10 TWX 01 610 Outer hex boltM10 x 25 Außensechskant schraubeM10 x 25 TWX 01 611 Outer hex boltM8 x 35 Außensechskant schraubeM8 x 35 TWX 01 612 NutM8 MutterM...

Page 33: ...ubeM6 x 16 TWX 01 A48 Quick T union Schnellver schraubung TWX 01 200 531 Rotating valvecasing Dreh Ventil gehäuse TWX 01 200 532 O seal59 9 x 2 62 O Dichtung59 9 x 2 62 TWX 01 200 535 Rotating valvemandrel Dreh Ventil spindel TWX 01 537 Hose5 5 Ø8 Schlauch5 5 Ø8 TWX 01 A41 Straight union1 8 Ø8 Geradever schraubung1 8 Ø8 TWX 01 548 Hex socket headboltM4 x 6 Innensechskant schraubeM4 x 6 TWX 01 200 ...

Page 34: ...bber connectionhose Druckluftschlauch TWX 01 703 Notch nut Mutter f Druckluftleitung TWX 01 704 Straight union1 4 1 4 Geradever schraubung1 4 1 4 TWX 01 705 Flat washerØ13 UnterlegscheibeØ13 TWX 01 706 Pressure adjustvalve Druckregel ventil TWX 01 707 Quick union1 4 Ø8 Schnellver schraubung1 4 Ø8 TWX 01 708 Complete inflatinggun Reifenfüllerkomplett TWX 01 810 Complete oil fogmaker Wartungseinheit...

Page 35: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 35 ...

Page 36: ...TWIN BUSCH GMBH Technical changes for purposes of a technical advancement as well as deviation in colour errors and printing mistakes are reserved 36 ...

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