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Quick ROBOtics light weight tORch

3-6

 

 

 

               SM-QRLTORCH

INSTALLATION AND DISASSEMBLY

SECTION 3: 

INSTALLATION AND DISASSEMBLY

3.01 Installation

1.  Remove the torch and cable assembly from the carton, 

and lay the assembly in a straight and untwisted position 

on a workbench or floor.

2.  Check to ensure all items, shown in Figure 1 are located 

and identified.  If any of the component parts are missing, 

please  notify  the  local Tweco

®

 Welding  Distributor  or 

Tweco

®

 Products Customer Care Department at 1-800-

426-1888.

3.  Verify that the overall cable length is correct to fit between 

the feeder - torch mount combination.       

NOTE

The QRL torch and cable assemblies are furnished 

with a 1-5/8” (41,28mm) Ø mounting diameter 

and  can  be  keyed  in  place  into  a  fixture  if  so 

desired.  

COVER TO CONCEAL
LOCKING SCREW 

 

Figure 2 - Conductor Tube Locking Screw

4.  Lift rubber cover to expose the conducter tube locking screw 

located in the torch block assembly.  Insert the factory supplied 

5/32” T-handle allen wrench into the locking screw and rotate 

counterclockwise until it stops. 

5.  Insert the conductor tube assembly into the torch block 

assembly.  The conductor tube is positively located into 

the torch body by the use of two stainless steel alignment 

pins. 

6.  Push  the  conductor  tube  assembly  into  place  until  the 

locking screw can drive the back plug on the conductor tube 

into its locked operating position. The conductor tube has 

a machined locating groove around its rear diameter. This 

groove will be flush with the front housing when properly 

installed as shown in Figure 3.

WHEN CONDUCTOR TUBE IS FULLY SEATED,
GROOVE ON TUBE SHOULD LINE UP
WITH EDGE OF INSULATING
SLEEVE

FIGURE 3 - CONDUCTOR TUBE INSTALLATION

Figure 3: Conductor Tube Installation

Figure 2: Conductor Tube Locking Screw

7.  Remove the gas diffuser, tip and nozzle from the conductor 

tube assembly.

8.  The QRL torch assemblies are furnished with R45-3545 

conduit and the rear connector plugs to fit this series of 

conduit.  If a different conduit is required, refer to Page 7-1 

listing the various conduits that are available.  

Summary of Contents for Light Weight

Page 1: ...E GTAW SMAW INVERTER CC DC 115 V 230 V Version No AA 01 Issue Date June 30 2006 Manual No SM QRLTORCH 06 06 qUICK rOBOTICS tORCH installation Guide and replacement Parts Manual light Weight English Fr...

Page 2: ...oid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators Worldwide Tweco Robotics is a Global Brand of Arc Weldin...

Page 3: ...Road Denton TX 76208 940 566 2000 www tweco com Copyright 2006 by Thermadyne Industries Inc All rights reserved Reproduction of this work in whole or in part without written permission of the publish...

Page 4: ...1 How to Use this Manual 2 4 2 02 Receipt of Equipment 2 4 2 03 Introduction 2 4 2 04 Standard Features 2 4 SECTION 3 Installation and Disassembly 3 6 3 01 Installation 3 6 3 02 Disassembly 3 8 SECTIO...

Page 5: ...PMENT WITH PROTECTIVE INSULATORS OR COVERS REMOVED SERVICE OR REPAIR TO EQUIPMENTMUSTBEDONEBYAQUALIFIEDREPAIR TECHNICIAN OR TRAINED PERSONNEL ONLY 1 Do not touch live electrical parts 2 Do not touch a...

Page 6: ...toxic gas Phosgene when exposed to ultraviolet radiation from an electric arc All solvents degreasers and potential sources of these vapors must be removed from the work area 15 Fumesproducedbyweldin...

Page 7: ...ires and explosions Excessive noise can damage your hearing 1 03 Safety and Health NOTICE Be sure to read and fully comprehend the safety instuctions and warnings contained within section 1 of this ma...

Page 8: ...ess and phone number in your area listed on the inside back cover of this manual Include the Manual number from page i and CD part number 64 2601 2 03 Introduction The new Tweco Robotics Quick Robotic...

Page 9: ...r Cable This cable enables the connection of the QRLTorch to the RDM 2000 series Tweco Robotics Deflection Mount Stock No 3044 1860 Figure 1 QRL Series Air cooled Assembly INTRODUCTION AND DESCRIPTION...

Page 10: ...ly Insertthefactorysupplied 5 32 T handleallenwrenchintothelockingscrewandrotate counterclockwise until it stops 5 Insert the conductor tube assembly into the torch block assembly The conductor tube i...

Page 11: ...illerstylerearconnector plug re install the threaded connector plug nipple This connection should be wrench tight 15 Re insertthefactory supplied5 32 T handleallenwrench into the hole labeled Conduit...

Page 12: ...duit radius 18 Re install the diffuser tip and nozzle onto the conductor tube assembly 19 Loosen the fixture connection and insert the torch and conductor tube assembly into position The key located o...

Page 13: ...PIN SOCKET BLUE BLACK BROWN WHITE RED BLACK RECEPTACLE AMP 206705 2 HOUSING AMP 207008 1 E STOP CONNECTOR BLUE BROWN BLACK The QRL torch is furnished with a receptacle housing mounted on the front cas...

Page 14: ...The torch and conductor tube assemblies have o rings for seals Lubrication of these o rings should be done periodically and periodical inspections should be made to ensure that the o rings do not deg...

Page 15: ...r tube not tight in torch block 4 Loose contact tip or diffuser 5 Operating torch and cable assembly above recommended amperage rating 6 Power cable assembly damaged 7 Restricted water flow only QRW a...

Page 16: ...LH 3045 1710 QRl Case 3 QR106 RLS 3045 1341 Conductor Tube Locking Screw Qty 5 4 QTRMS BS 3045 1156 Woodruff Keys Qty 5 5 QRL106S 3045 1347 Conduit Screw 6 QRLRH 3045 1706 QRL Receptacle Housing Assem...

Page 17: ...5 2110 Tweco Connector Plug Uses R44 series Conduit 18 QTR176LH 2086 2624 Lincoln Connector Plug 2 71 68 83mm OAL EL176LH 2060 2680 Lincoln Connector Plug 3 84 97 54mm OAL 19 350 174PH 2035 2172 Panas...

Page 18: ...1023 3m 0 9mm 1 2mm 1450 1041 1 2m 035in 045in R45 3545 4 4ft 035in 045in R45WN 3545 8 8ft 0 9mm 1 2mm 1450 1024 1 2m 0 9mm 1 2mm 1450 1042 2 4m 035in 045in R45 3545 8 8ft 035in 045in R45WN 3545 15 1...

Page 19: ...ng the FRC service repairs on your product All products will be rebuilt and tested following the established test procedures and specifications for the specific product All repairs are done using orig...

Page 20: ...for service interruption The remedies of the Purchaser set forth herein are exclusive and the liability of THERMADYNE with respect to any contract or anything done in connection therewith such as the...

Page 21: ...tors Solenoids Fans Electric Motors Coolant Recirculators 1 year 1 year SMAW Stick Welding Equipment Parts Labor Dragster 85 Original Main Power Magnetics 1 year 1 year Original Main Power Rectifiers...

Page 22: ...Ding Xi Rd Chang Ning District Shanghai PR 200052 Telephone 86 21 6280 1273 Fax 86 21 3226 0955 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 480...

Page 23: ...World Headquarters Thermadyne Holdings Corporation Suite 300 16052 Swingley Ridge Road St Louis MO 63017 Telephone 636 728 3000 Fascimile 636 728 3010 Email www thermadyne com www tweco com...

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