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TVS ZT125, Owner'S Manual

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TVS ZT125 Owner'S Manual Download Page 19

TOOL KIT

To  help  you  perform  regular  maintenance  and 
emergency  repairs,  tool  kit  supplied  with  the 
vehicle and placed under a seat.
To reach the open seat tool kit and remove the 
seat from the stand.

Tool kit space

It is recommended to use the tool kit just in case of 

emergency.  In  addition  to  these  circumstances  it  is 
advisable  to  bring  the  vehicle  to  a  dealer  /  Official 
Workshop PT. TVS Motor Company Indonesia.

CAUTION

KNOW ABOUT YOUR  ZT 125

17

Summary of Contents for ZT125

Page 1: ...Owners Manual ZT 000001 PT TVS Motor Company Indonesia...

Page 2: ...tor sport Please thoroughly familiarisethismanualbeforeyoustart Maintenance is extremely important to let your ZT 125 deliver the maximum performance to you Please get you ZT 125 maintained from any T...

Page 3: ...4 3 Carburettor UCAL BS 26 Air Filter Paper filter Oil Filter Wire filter Lubrication system Oil throchoid pump Maximum power 8 10 0 4 KW 8000 Rpm Maximum torque 10 8 0 4 Nm Engine idling 1400 100 rp...

Page 4: ...0 PSI Front tandem 1 75 kg cm 29 PSI Rear tandem 2 25 kg cm 33 PSI SPECIFICATION Overall length Overall width Overall height Seatheight Distance tothe ground Axle wick Semi Trail 740mm 1265mm 2025mm 1...

Page 5: ...W Head lamp Halogen HS 12V 35 35W x 1 Dusk lamp 12V 3W Tail brake lamp 12V 4W Turn signal lamp 12V 10W Plate number lamp 12V 4W Instrumen lamp 12V 3 4W Horn 12V DC x 1 buah Fuse 12V 10A x 1 buah CAPAC...

Page 6: ...2 FrameNumber Frameserialnumberislocatedontheleftsideofthesteeringpipe EngineNumber Engine number is engraved on the center side crankcase of engine as showninfig VEHICLE IDENTIFICATION NUMBER VIN KN...

Page 7: ...h 6 Rear view mirror L 7 Speedometer 8 Ignition lock 9 Instrument cluster 10 Brake master 11 Rear view mirror R 12 Engine stop 13 Front brake lever 14 Grip 15 Head lamp ON OFF switch 16 Electric start...

Page 8: ...VIEW L Description 1 Axle front 2 Fuel cock 3 Choke lever 4 Gear shift lever 5 Center stand 6 Side stand 7 Rider footrest L 8 Pillion footrest L 9 Shock absorber L 10 Axle rear KNOW ABOUT YOUR ZT 125...

Page 9: ...ake 2 Axle front 3 Caliper brake 4 Spark plug 5 Gauge oil level 6 Kick starter lever 7 Rear brake pedal 8 Rider footrest RH 9 Rider footrest RH rear 10 Shock absorber R 11 Muffler KNOW ABOUT YOUR ZT 1...

Page 10: ...t L 2 City lamp 3 Number plate front 4 Position lamps 5 Turn signal lamp front R Rear view 1 Pillion handle 2 Tail lamp 3 Turn signal lamp rear R 4 Reflektor 5 Number plate rear 6 Turn signal lamp rea...

Page 11: ...this position you can start the engine when the engine dies then you can just turn the lights on dusk brake lights and horn and when the machine is turned on you will be able to turn on the lights dus...

Page 12: ...3 TurnSignalLampIndicator When pressing the turn signal to the right or to the left turnsignalindicatorlightwillblink 4 FuelTankIndicator Fuel tank indicator shows the estimated amount offuelinthetank...

Page 13: ...it repeatedly when following another vehicle at daylight Head lamp can be operated by pressing the dimmer switch while keeping fixed the ignition key in the ON position even when the machine isnotwor...

Page 14: ...turn signaltochangelanes In cold conditions when the engine bypassing the electric starter and kick starter Example use is in the morning This will reduce the load on the battery and makethebatterylas...

Page 15: ...rear lights license plate light illuminates when the button is positioned on the and the LOGO engine running ON Front lights small lights instrument panel lights rear lights and number plate lights il...

Page 16: ...press the switch in LOGO thedirection LOGO 5 Brakelever front brake is activated by pressing the front brake lever gently toward the throttle Brake lights will lightuponthefrontbrakeuse WARNING Avoid...

Page 17: ...nthereservetank RES Move the fuel cock lever in this position when the fuel stops flowing inthe ON position Leaving the fuel valves in the position ON or RESERVE cancauseanemptyfueltankwithoutfuelrese...

Page 18: ...be turned on with the starter lever stamped with the ignition key in the ON position Vehicles can be turned in any gear position by pressing theclutchleverandpoweredthroughelectricstarter Kick Starte...

Page 19: ...deraseat To reach the open seat tool kit and remove the seatfromthestand Tool kit space It is recommended to use the tool kit just in case of emergency In addition to these circumstances it is advisab...

Page 20: ...s stay alright even whenyourideonextremeterrain REARFOOTREST Special Rear Carrier to help you carry your bagsonyourdrive Additional accessory Specially designed rear footrest that helps your pillion p...

Page 21: ...ER Secure Storage space below seat for your jacketsordocuments Cell phone charger to keep you always well connectedwithyourlovedones FUEL TANKCAPACITY Capacity of 15 liters enough to venture further a...

Page 22: ...spension series Take care of your driving comfort every time on or off road no worries Raised front fender Allows you to ride on bad roads soggy without mud or clay stuck on the wing KNOW ABOUT YOUR Z...

Page 23: ...spension wheels and chain components etc Are important items and require highly specialized service and meticulous PT TVS Motor Company Indonesia strongly recommends that the jobs and schedule mainten...

Page 24: ...I Air filter element I I I I Breathing pipe machine C C C Carburettor assy C A C A C A Valve tappet clearance I A I A I A I A Sediment bowl fuel cock C C C C Clutch cable I A I A I A I A Throttle cab...

Page 25: ...10 month Km 1 000 4 000 7 000 10 000 All light bulbs and horn I I I I Light far near I A I A I A I A Battery electrolyte level I T I T I T I T Specific gravity and voltage I I I I Brake I A I A I A I...

Page 26: ...Sparkplug R C C C R C C C Com pressionpressure I I I I I I I Airfilterelem ent R I I I R I I I Breathingpipem achine C C C C C C C C Carburettorassy C A C A C A C A C A C A C A C A Valve tappetcleara...

Page 27: ...nth 28 month 31 month 34 month Km 13 000 16 000 19 000 22 000 25 000 28 000 31 000 34 000 All fasteners I A I A I A I A I A I A I A I A Chaindrive C L A All lightbulbsandhorn I I I I I I I I Lightfar...

Page 28: ...ease Grease Chain drive Shaft comp brake pedal I I I I Lever kick starter I A Steering Bush swing arm Disk brake cable clutch and throttle Grease every year Grease every year Grease Grease every 2 yea...

Page 29: ...level is below the minimum level add water batteries to the maximumlevelbyreleasingthefillercap Battery electrolyte level 1 At the time of the morning should start the engine using the kick starter it...

Page 30: ...ng totheprocedure Air filter location Airfilterrelease 1 Removetheleftcovercap 2 Loosen the four screws and remove the air filterbox 3 Pull the paper filter element of primary and secondaryfoam Never...

Page 31: ...color show youifthecombustionengineisgoodornot If the color of the white edges or coated black or black wet dry then check with the vehicle on the Dealer or Authorised Workshop PT TVS Motor CompanyIn...

Page 32: ...ough the spark plugholewhentheplugisremoved ATTENTION ENGINEOIL Checkingoillevel Checktheengineoillevelonaregularbasis 1 Establish vehicle on a flat surface Remove the oil size stick wipe it clean and...

Page 33: ...clutchstartedtobereleased Checking the clutch lever free distance Adjust the clutch lever free motion controller periodically at the time of release the clutch cable clutch hand If you find that the d...

Page 34: ...annotberotatedeasilybyhand like a lock signifies to do further tests Contact Dealer workshoptvsTVS Clutch lever clearances that are too loose or too tight will damage the clutch plate thus affecting t...

Page 35: ...there try the spark test 1 Remove the spark plug from the engineandsparkplugtocop 2 Touch electrode spark plugs to the engine donottouchthemetalparts ofplugsbecauseitcancauseshock 3 Look for the blue...

Page 36: ...umpas specification Setleeway Adjustaccordingtospecifications Settlementactions Closeleakage replacementoftheairfilter Possiblecauses Dirtysparkplug Defectiveignitioncoil TCIunitdefects Battery magnet...

Page 37: ...epairorreplace Replace continued Replace Repair Replace Replace Possiblecauses Busidistanceistoofar dirty Lowtirepressure Carburetor defective improper valve timingandbadcompression etc Possiblecauses...

Page 38: ...oblem 3 Brakingbad Settlementactions Checkandrepair Replace Possiblecauses Tooloose Brakeshoethirsty OTHER NOTE Contact Dealer Official Workshop PT TVS Motor Company Indonesia to do the job MAINTENANC...

Page 39: ...Floor HR Rasuna Said Road Cluster Kav C 5 Kuningan Jakarta 12920 Indonesia Phone 62 21 300 20570 Fax 62 21 300 20576 www tvsmotor co id Factory Surya Cipta City of Industry Surya Madya Blok 1 30 Kuta...

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